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IAC Assessment: IA0286
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IAC Assessment: IA0286
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IAC Center Iowa State University
Assessment Year 2002
Principal Product Corrugated containers
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 260,000
Annual Production 125,250,000 Pounds
Production Hrs. Annual 7,488
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $174,903 5,814,000 kWh $0.03
Electricity Demand $97,072 12,900 kW-months/year $7.52
Natural Gas $285,522 49,833 MMBtu $5.73
Fuel Oil #2 $74,902 10,572 MMBtu $7.08
TOTAL ENERGY COSTS $655,831
RECOMMENDED SAVINGS* $31,478 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,917
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,555
Cost:
$434
$3,131 88,435 $1,424 151 - - $3,131
88,435
kWh
$1,424
151
kW-months/year
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,616
Cost:
$250
$1,128 31,872 $488 52 - - $1,128
31,872
kWh
$488
52
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,022
Cost:
$25
$716 20,218 $306 32 - - $716
20,218
kWh
$306
32
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,353
Cost:
$3,186
$1,353 38,227 - - - - $1,353
38,227
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,465
Cost:
$16,361
$5,630 159,039 $2,835 300 - - $5,630
159,039
kWh
$2,835
300
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,320
Cost:
-
$1,625 45,903 $695 74 - - $1,625
45,903
kWh
$695
74
kW-months/year
-
-
MMBtu
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,270
Cost:
$1,500
$1,590 44,928 $680 72 - - $1,590
44,928
kWh
$680
72
kW-months/year
-
-
MMBtu
08: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$2,691
Cost:
$1,000
- - - - $2,691 491 -
-
kWh
-
-
kW-months/year
$2,691
491
MMBtu
09: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$2,570
Cost:
$3,500
- - - - $2,570 469 -
-
kWh
-
-
kW-months/year
$2,570
469
MMBtu
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,028
Cost:
$2,680
- - - - $6,028 1,100 -
-
kWh
-
-
kW-months/year
$6,028
1,100
MMBtu
11: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$(-1,412)
Cost:
$80,000
$(-989) (-27,930) $(-423) (-45) - - $(-989)
(-27,930)
kWh
$(-423)
(-45)
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$31,478
Cost:
$108,936
$14,184 400,692 $6,005 636 $11,289 2,060 $14,184
400,692
kWh
$6,005
636
kW-months/year
$11,289
2,060
MMBtu
TOTAL IMPLEMENTED Savings:
$21,917
Cost:
$19,545
$13,104 370,177 $6,122 649 $2,691 491 $13,104
370,177
kWh
$6,122
649
kW-months/year
$2,691
491
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas