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IAC Assessment: IA0298
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IAC Assessment: IA0298
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IAC Center Iowa State University
Assessment Year 2002
Principal Product Dry Milk and Cream
NAICS n/a
SIC 2023 - Dry, Condensed, Evaporated Products
Sales $100,000,000-$500,000,000
# of Employees 99
Plant Area (Sq.Ft.) 37,000
Annual Production 630,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $267,053 5,766,600 kWh $0.05
Electricity Demand $83,136 10,392 kW-months/year $8.00
Natural Gas $745,312 150,007 MMBtu $4.97
TOTAL ENERGY COSTS $1,095,501
RECOMMENDED SAVINGS* $145,343 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,732
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,312
Cost:
$50
$1,062 22,750 $250 31 - - - - $1,062
22,750
kWh
$250
31
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,060
Cost:
$100
$860 18,408 $200 25 - - - - $860
18,408
kWh
$200
25
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,302
Cost:
$2,062
$3,302 70,713 - - - - - - $3,302
70,713
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,683
Cost:
-
$1,347 28,836 $336 42 - - - - $1,347
28,836
kWh
$336
42
kW-months/year
-
-
MMBtu
-
-
$
05: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$5,435
Cost:
$850
- - - - $5,435 1,100 - - -
-
kWh
-
-
kW-months/year
$5,435
1,100
MMBtu
-
-
$
06: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$4,535
Cost:
$1,525
- - - - $4,535 918 - - -
-
kWh
-
-
kW-months/year
$4,535
918
MMBtu
-
-
$
07: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$128,016
Cost:
$125,000
$(-2,448) (-52,416) $(-576) (-72) - - $131,040 - $(-2,448)
(-52,416)
kWh
$(-576)
(-72)
kW-months/year
-
-
MMBtu
$131,040
-
$
TOTAL RECOMMENDED Savings:
$145,343
Cost:
$129,587
$4,123 88,291 $210 26 $9,970 2,018 $131,040 - $4,123
88,291
kWh
$210
26
kW-months/year
$9,970
2,018
MMBtu
$131,040
-
$
TOTAL IMPLEMENTED Savings:
$11,732
Cost:
$2,962
$5,711 122,299 $586 73 $5,435 1,100 - - $5,711
122,299
kWh
$586
73
kW-months/year
$5,435
1,100
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes