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IAC Assessment: IA0301
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IAC Assessment: IA0301
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IAC Center Iowa State University
Assessment Year 2002
Principal Product Soybean Meal and Oil
NAICS n/a
SIC 2075 - Soybean Oil Mills
Sales $50,000,000-$100,000,000
# of Employees 43
Plant Area (Sq.Ft.) 35,000
Annual Production 500,000 Tons
Production Hrs. Annual 8,760
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $412,345 18,967,955 kWh $0.02
Electricity Demand $282,299 28,812 kW-months/year $9.80
Natural Gas $973,101 206,350 MMBtu $4.72
Fuel Oil #6 $385,471 144,192 MMBtu $2.67
TOTAL ENERGY COSTS $2,053,216
RECOMMENDED SAVINGS* $137,712 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $130,129
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Electricity Usage Electricity Demand Natural Gas Fuel Oil #6
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$852
Cost:
$86
$526 24,239 $326 33 - - - - $526
24,239
kWh
$326
33
kW-months/year
-
-
MMBtu
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$380
Cost:
$104
$234 10,797 $146 15 - - - - $234
10,797
kWh
$146
15
kW-months/year
-
-
MMBtu
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$118
Cost:
$399
$118 5,447 - - - - - - $118
5,447
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$386
Cost:
$156
$386 17,802 - - - - - - $386
17,802
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,699
Cost:
-
$4,135 190,563 $2,564 262 - - - - $4,135
190,563
kWh
$2,564
262
kW-months/year
-
-
MMBtu
-
-
MMBtu
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$892
Cost:
$340
- - - - $892 200 - - -
-
kWh
-
-
kW-months/year
$892
200
MMBtu
-
-
MMBtu
07: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$8,453
Cost:
$80
- - - - - - $8,453 3,315 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,453
3,315
MMBtu
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,523
Cost:
$1,465
- - - - $1,523 341 - - -
-
kWh
-
-
kW-months/year
$1,523
341
MMBtu
-
-
MMBtu
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$118,409
Cost:
$74,000
- - - - $118,409 26,549 - - -
-
kWh
-
-
kW-months/year
$118,409
26,549
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$137,712
Cost:
$76,630
$5,399 248,848 $3,036 310 $120,824 27,090 $8,453 3,315 $5,399
248,848
kWh
$3,036
310
kW-months/year
$120,824
27,090
MMBtu
$8,453
3,315
MMBtu
TOTAL IMPLEMENTED Savings:
$130,129
Cost:
$75,971
$526 24,239 $326 33 $120,824 27,090 $8,453 3,315 $526
24,239
kWh
$326
33
kW-months/year
$120,824
27,090
MMBtu
$8,453
3,315
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Electricity Usage Electricity Demand Natural Gas Fuel Oil #6