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IAC Assessment: IA0307
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IAC Assessment: IA0307
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IAC Center Iowa State University
Assessment Year 2002
Principal Product Lead Recycling
NAICS n/a
SIC 3341 - Secondary Nonferrous Metals
Sales $50,000,000-$100,000,000
# of Employees 170
Plant Area (Sq.Ft.) 144,000
Annual Production 95,000 Tons
Production Hrs. Annual 8,760
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $570,463 19,898,842 kWh $0.03
Electricity Demand $268,948 40,080 kW-months/year $6.71
Natural Gas $1,907,361 285,656 MMBtu $6.68
LPG $61,721 8,749 MMBtu $7.05
TOTAL ENERGY COSTS $2,884,447
RECOMMENDED SAVINGS* $19,334 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,711
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Electricity Usage Electricity Demand LPG
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,625
Cost:
$177
$1,106 38,543 $519 53 - - $1,106
38,543
kWh
$519
53
kW-months/year
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,623
Cost:
$100
$1,104 38,450 $519 53 - - $1,104
38,450
kWh
$519
53
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,108
Cost:
$17
$754 26,280 $354 36 - - $754
26,280
kWh
$354
36
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$70
Cost:
$133
$70 2,446 - - - - $70
2,446
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,658
Cost:
-
$3,699 128,892 $1,959 199 - - $3,699
128,892
kWh
$1,959
199
kW-months/year
-
-
MMBtu
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$9,250
Cost:
$25
- - - - $9,250 1,312 -
-
kWh
-
-
kW-months/year
$9,250
1,312
MMBtu
TOTAL RECOMMENDED Savings:
$19,334
Cost:
$452
$6,733 234,611 $3,351 341 $9,250 1,312 $6,733
234,611
kWh
$3,351
341
kW-months/year
$9,250
1,312
MMBtu
TOTAL IMPLEMENTED Savings:
$17,711
Cost:
$352
$5,629 196,161 $2,832 288 $9,250 1,312 $5,629
196,161
kWh
$2,832
288
kW-months/year
$9,250
1,312
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand LPG Electricity Usage Electricity Demand LPG