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IAC Assessment: IA0309
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IAC Assessment: IA0309
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Iowa State University
Assessment Year 2003
Principal Product corrugated cardboard boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $5,000,000-$10,000,000
# of Employees 40
Plant Area (Sq.Ft.) 65,000
Annual Production 83,000 Thousand Feet
Production Hrs. Annual 2,210
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $28,740 415,350 kWh $0.07
Natural Gas $8,497 2,064 MMBtu $4.12
TOTAL ENERGY COSTS $37,237
RECOMMENDED SAVINGS* $12,492 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,585
#|Description Savings
Cost
Status Electricity Usage Personnel Changes Administrative Changes One-time Revenue or Avoided Cost By-product Production Electricity Usage Personnel Changes Administrative Changes One-time Revenue or Avoided Cost By-product Production
$ kWh $ $ $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,309
Cost:
$456
$1,309 18,984 - - - - - - - - $1,309
18,984
kWh
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$518
Cost:
$13
$518 7,514 - - - - - - - - $518
7,514
kWh
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$121
Cost:
$51
$121 1,753 - - - - - - - - $121
1,753
kWh
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$1,235
Cost:
$4,150
$1,235 17,901 - - - - - - - - $1,235
17,901
kWh
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$190
Cost:
-
$190 3,447 - - - - - - - - $190
3,447
kWh
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$278
Cost:
$1,166
$278 4,022 - - - - - - - - $278
4,022
kWh
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$506
Cost:
$798
$506 7,300 - - - - - - - - $506
7,300
kWh
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$758
Cost:
$1,900
$112 1,622 - - - - $400 - $246 - $112
1,622
kWh
-
-
$
-
-
$
$400
-
$
$246
-
$
09: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$6,386
Cost:
$14,000
- - $6,386 - - - - - - - -
-
kWh
$6,386
-
$
-
-
$
-
-
$
-
-
$
10: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$1,191
Cost:
$250
- - - - $1,191 - - - - - -
-
kWh
-
-
$
$1,191
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$12,492
Cost:
$22,784
$4,269 62,543 $6,386 - $1,191 - $400 - $246 - $4,269
62,543
kWh
$6,386
-
$
$1,191
-
$
$400
-
$
$246
-
$
TOTAL IMPLEMENTED Savings:
$2,585
Cost:
$2,369
$1,939 28,120 - - - - $400 - $246 - $1,939
28,120
kWh
-
-
$
-
-
$
$400
-
$
$246
-
$
Savings
Cost
$ kWh $ $ $ $ $ $ $ $
Electricity Usage Personnel Changes Administrative Changes One-time Revenue or Avoided Cost By-product Production Electricity Usage Personnel Changes Administrative Changes One-time Revenue or Avoided Cost By-product Production