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IAC Assessment: IA0311
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IAC Assessment: IA0311
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IAC Center Iowa State University
Assessment Year 2003
Principal Product Polyurethane Bags for Flexible Food Packaging
NAICS 326111 - Plastics Bag and Pouch Manufacturing
SIC 2673 - Bags: Plastics, Laminated, & Coated
Sales $10,000,000-$50,000,000
# of Employees 340
Plant Area (Sq.Ft.) 260,000
Annual Production 28,811,000 Pounds
Production Hrs. Annual 8,760
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $352,207 14,049,600 kWh $0.03
Electricity Demand $303,962 24,444 kW-months/year $12.44
Natural Gas $283,460 53,563 MMBtu $5.29
TOTAL ENERGY COSTS $943,244
RECOMMENDED SAVINGS* $105,883 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,240
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,106
Cost:
$296
$1,907 77,522 $1,199 106 - - - - - - $1,907
77,522
kWh
$1,199
106
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,103
Cost:
$640
$3,940 160,176 $2,163 222 - - - - - - $3,940
160,176
kWh
$2,163
222
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,352
Cost:
-
$1,444 58,692 $908 80 - - - - - - $1,444
58,692
kWh
$908
80
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,027
Cost:
$3,525
$3,027 123,066 - - - - - - - - $3,027
123,066
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,125
Cost:
$26,274
$7,445 302,659 $4,680 415 - - - - - - $7,445
302,659
kWh
$4,680
415
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,740
Cost:
$480
$1,068 43,362 $672 60 - - - - - - $1,068
43,362
kWh
$672
60
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$7,599
Cost:
$627
- - - - - - $7,599 228 - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,599
228
MMBtu
-
-
$
08: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$28,538
Cost:
$1,000
- - - - - - $28,538 857 - - -
-
kWh
-
-
kW-months/year
-
-
$
$28,538
857
MMBtu
-
-
$
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$20,493
Cost:
$13,500
- - - - $20,493 - - - - - -
-
kWh
-
-
kW-months/year
$20,493
-
$
-
-
MMBtu
-
-
$
10: 4.448 INSTALL AUTOMATIC PART STORAGE / RETREVAL SYSTEM Savings:
$20,800
Cost:
$5,500
- - - - - - - - $20,800 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$20,800
-
$
TOTAL RECOMMENDED Savings:
$105,883
Cost:
$51,842
$18,831 765,477 $9,622 883 $20,493 - $36,137 1,085 $20,800 - $18,831
765,477
kWh
$9,622
883
kW-months/year
$20,493
-
$
$36,137
1,085
MMBtu
$20,800
-
$
TOTAL IMPLEMENTED Savings:
$58,240
Cost:
$15,436
$5,847 237,698 $3,362 328 $20,493 - $28,538 857 - - $5,847
237,698
kWh
$3,362
328
kW-months/year
$20,493
-
$
$28,538
857
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes