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IAC Assessment: IA0314
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IAC Assessment: IA0314
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IAC Center Iowa State University
Assessment Year 2003
Principal Product Institutional Cleaning Products
NAICS 325612 - Polish and Other Sanitation Good Manufacturing
SIC 2842 - Polishes And Sanitation Goods
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 130,000
Annual Production 12,000,000 Pounds
Production Hrs. Annual 3,640
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $136,754 3,877,200 kWh $0.04
Electricity Demand $104,856 10,908 kW-months/year $9.61
Electricity Fees $(-2,906) - $ -
Natural Gas $164,675 32,179 MMBtu $5.12
TOTAL ENERGY COSTS $424,609
RECOMMENDED SAVINGS* $14,554 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,756
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,950
Cost:
$267
$1,282 36,317 $668 70 - - $1,282
36,317
kWh
$668
70
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$872
Cost:
$30
$573 16,224 $299 31 - - $573
16,224
kWh
$299
31
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$766
Cost:
$130
$370 10,487 $396 41 - - $370
10,487
kWh
$396
41
kW-months/year
-
-
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$443
Cost:
$238
$205 5,812 $238 12 - - $205
5,812
kWh
$238
12
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,483
Cost:
$26,776
$3,789 107,328 - - $3,694 813 $3,789
107,328
kWh
-
-
kW-months/year
$3,694
813
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,549
Cost:
$7,100
$1,674 47,424 $875 91 - - $1,674
47,424
kWh
$875
91
kW-months/year
-
-
MMBtu
07: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$491
Cost:
$520
- - - - $491 116 -
-
kWh
-
-
kW-months/year
$491
116
MMBtu
TOTAL RECOMMENDED Savings:
$14,554
Cost:
$35,061
$7,893 223,592 $2,476 245 $4,185 929 $7,893
223,592
kWh
$2,476
245
kW-months/year
$4,185
929
MMBtu
TOTAL IMPLEMENTED Savings:
$3,756
Cost:
$1,055
$2,060 58,353 $1,205 113 $491 116 $2,060
58,353
kWh
$1,205
113
kW-months/year
$491
116
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas