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IAC Assessment: IA0319
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IAC Assessment: IA0319
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Iowa State University
Assessment Year 2003
Principal Product Precision Shafts
NAICS 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 147
Plant Area (Sq.Ft.) 102,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 4,160
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $147,292 4,319,311 kWh $0.03
Electricity Demand $51,154 14,832 kW-months/year $3.45
Natural Gas $47,353 9,132 MMBtu $5.19
TOTAL ENERGY COSTS $252,302
RECOMMENDED SAVINGS* $15,517 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,364
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,975
Cost:
$383
$1,529 44,848 $446 130 - - - - - - $1,529
44,848
kWh
$446
130
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,505
Cost:
$415
$935 27,410 $570 170 - - - - - - $935
27,410
kWh
$570
170
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$551
Cost:
$18
$348 10,192 $203 59 - - - - - - $348
10,192
kWh
$203
59
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$118
Cost:
$333
$118 3,472 - - - - - - - - $118
3,472
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,381
Cost:
$807
$1,844 54,080 $537 156 - - - - - - $1,844
54,080
kWh
$537
156
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
06: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$121
Cost:
$23
- - - - - - $33 62,410 $88 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$33
62,410
Tgal
$88
-
Tgal
07: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$5,530
Cost:
$2,910
- - - - $5,530 1,292 - - - - -
-
kWh
-
-
kW-months/year
$5,530
1,292
MMBtu
-
-
Tgal
-
-
Tgal
08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,336
Cost:
$4,442
$3,336 97,843 - - - - - - - - $3,336
97,843
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
TOTAL RECOMMENDED Savings:
$15,517
Cost:
$9,331
$8,110 237,845 $1,756 515 $5,530 1,292 $33 62,410 $88 - $8,110
237,845
kWh
$1,756
515
kW-months/year
$5,530
1,292
MMBtu
$33
62,410
Tgal
$88
-
Tgal
TOTAL IMPLEMENTED Savings:
$8,364
Cost:
$5,673
$7,057 206,963 $1,186 345 - - $33 62,410 $88 - $7,057
206,963
kWh
$1,186
345
kW-months/year
-
-
MMBtu
$33
62,410
Tgal
$88
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption