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IAC Assessment: IA0321
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IAC Assessment: IA0321
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IAC Center Iowa State University
Assessment Year 2003
Principal Product Automotive Cam Covers
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3364 - Nonferrous Die-casting Exc. Aluminum
Sales $10,000,000-$50,000,000
# of Employees 156
Plant Area (Sq.Ft.) 110,000
Annual Production 4,300,000 Pounds
Production Hrs. Annual 6,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $318,168 11,784,000 kWh $0.03
Electricity Demand $162,580 27,348 kW-months/year $5.94
Natural Gas $106,323 15,410 MMBtu $6.90
TOTAL ENERGY COSTS $587,071
RECOMMENDED SAVINGS* $19,392 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,321
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,324
Cost:
$217
$938 34,740 $386 70 $938
34,740
kWh
$386
70
kW-months/year
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,638
Cost:
$658
$1,638 60,673 - - $1,638
60,673
kWh
-
-
kW-months/year
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,359
Cost:
$5,925
$2,359 87,360 - - $2,359
87,360
kWh
-
-
kW-months/year
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,445
Cost:
$20,703
$8,132 301,200 $3,313 602 $8,132
301,200
kWh
$3,313
602
kW-months/year
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,172
Cost:
$7,848
$831 30,780 $341 62 $831
30,780
kWh
$341
62
kW-months/year
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$950
Cost:
$1,729
$950 35,191 - - $950
35,191
kWh
-
-
kW-months/year
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$504
Cost:
$1,585
$358 13,260 $146 27 $358
13,260
kWh
$146
27
kW-months/year
TOTAL RECOMMENDED Savings:
$19,392
Cost:
$38,665
$15,206 563,204 $4,186 761 $15,206
563,204
kWh
$4,186
761
kW-months/year
TOTAL IMPLEMENTED Savings:
$5,321
Cost:
$6,800
$4,935 182,773 $386 70 $4,935
182,773
kWh
$386
70
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand