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IAC Assessment: IA0323
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IAC Assessment: IA0323
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IAC Center Iowa State University
Assessment Year 2003
Principal Product custom metal fabrications
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 265
Plant Area (Sq.Ft.) 305,000
Annual Production 4,340 Tons
Production Hrs. Annual 8,760
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $142,077 4,273,996 kWh $0.03
Electricity Demand $88,140 12,816 kW-months/year $6.88
Natural Gas $91,845 22,179 MMBtu $4.14
TOTAL ENERGY COSTS $322,062
RECOMMENDED SAVINGS* $14,617 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,073
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,618
Cost:
$1,298
$2,169 65,519 $449 90 $2,169
65,519
kWh
$449
90
kW-months/year
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,258
Cost:
$304
$991 30,073 $267 62 $991
30,073
kWh
$267
62
kW-months/year
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,635
Cost:
$2,000
$3,096 93,548 $1,539 308 $3,096
93,548
kWh
$1,539
308
kW-months/year
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$748
Cost:
$737
$596 18,034 $152 30 $596
18,034
kWh
$152
30
kW-months/year
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,455
Cost:
$8,642
$3,236 97,760 $1,219 244 $3,236
97,760
kWh
$1,219
244
kW-months/year
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$903
Cost:
$1,639
$903 27,257 - - $903
27,257
kWh
-
-
kW-months/year
TOTAL RECOMMENDED Savings:
$14,617
Cost:
$14,620
$10,991 332,191 $3,626 734 $10,991
332,191
kWh
$3,626
734
kW-months/year
TOTAL IMPLEMENTED Savings:
$7,073
Cost:
$9,940
$5,405 163,279 $1,668 334 $5,405
163,279
kWh
$1,668
334
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand