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IAC Assessment: IA0341
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IAC Assessment: IA0341
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IAC Center Iowa State University
Assessment Year 2004
Principal Product agriculatural sprayers and detasslers
NAICS 333111 - Farm Machinery and Equipment Manufacturing
SIC 3523 - Farm Machinery And Equipment
Sales $10,000,000-$50,000,000
# of Employees 116
Plant Area (Sq.Ft.) 88,000
Annual Production 200 Pieces
Production Hrs. Annual 2,782
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $32,423 917,200 kWh $0.04
Electricity Demand $16,132 4,716 kW-months/year $3.42
Electricity Fees $2,902 - $ -
Natural Gas $85,471 12,687 MMBtu $6.74
TOTAL ENERGY COSTS $136,928
RECOMMENDED SAVINGS* $22,473 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,967
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$7,506
Cost:
$1,200
- - - - - - $7,506 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,506
-
$
02: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$2,502
Cost:
$700
- - - - - - $2,502 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,502
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,519
Cost:
$460
- - - - $2,519 374 - - -
-
kWh
-
-
kW-months/year
$2,519
374
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$727
Cost:
$105
$514 14,550 $213 62 - - - - $514
14,550
kWh
$213
62
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$8,040
Cost:
$54,300
- - - - $8,040 1,194 - - -
-
kWh
-
-
kW-months/year
$8,040
1,194
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$182
Cost:
$194
$127 3,634 $55 15 - - - - $127
3,634
kWh
$55
15
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$874
Cost:
$1,990
$616 17,387 $258 75 - - - - $616
17,387
kWh
$258
75
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$123
Cost:
$289
$123 3,465 - - - - - - $123
3,465
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$22,473
Cost:
$59,238
$1,380 39,036 $526 153 $10,559 1,568 $10,008 - $1,380
39,036
kWh
$526
153
kW-months/year
$10,559
1,568
MMBtu
$10,008
-
$
TOTAL IMPLEMENTED Savings:
$14,967
Cost:
$58,038
$1,380 39,036 $526 153 $10,559 1,568 $2,502 - $1,380
39,036
kWh
$526
153
kW-months/year
$10,559
1,568
MMBtu
$2,502
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes