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IAC Assessment: IA0342
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IAC Assessment: IA0342
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IAC Center Iowa State University
Assessment Year 2004
Principal Product printing
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 140,000
Annual Production 3,800,000 Pounds
Production Hrs. Annual 7,488
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $66,892 1,490,750 kWh $0.04
Electricity Demand $15,469 4,404 kW-months/year $3.51
Electricity Fees $6,921 - $ -
Natural Gas $39,210 5,198 MMBtu $7.54
TOTAL ENERGY COSTS $128,492
RECOMMENDED SAVINGS* $29,680 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,720
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$775
Cost:
$344
$517 18,120 $258 29 - - - - - - $517
18,120
kWh
$258
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,335
Cost:
$31,871
$5,548 194,712 $2,787 313 - - - - - - $5,548
194,712
kWh
$2,787
313
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,094
Cost:
$888
$1,094 38,368 - - - - - - - - $1,094
38,368
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$1,701
Cost:
$1,500
$8 465 $267 26 $1,426 194 - - - - $8
465
kWh
$267
26
kW-months/year
$1,426
194
MMBtu
-
-
$
-
-
$
05: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$10,625
Cost:
$538
- - - - - - - - $10,625 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$10,625
-
$
06: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$7,150
Cost:
$715
- - - - - - $7,150 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,150
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$29,680
Cost:
$35,856
$7,167 251,665 $3,312 368 $1,426 194 $7,150 - $10,625 - $7,167
251,665
kWh
$3,312
368
kW-months/year
$1,426
194
MMBtu
$7,150
-
$
$10,625
-
$
TOTAL IMPLEMENTED Savings:
$10,720
Cost:
$3,447
$1,619 56,953 $525 55 $1,426 194 $7,150 - - - $1,619
56,953
kWh
$525
55
kW-months/year
$1,426
194
MMBtu
$7,150
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Primary Product