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IAC Assessment: IA0347
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IAC Assessment: IA0347
IAC Center Iowa State University
Assessment Year 2004
Principal Product grain storage bins
NAICS 333241 - Food Product Machinery Manufacturing
SIC 3556 - Food Products Machinery
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 400,000
Annual Production 2,500 Pieces
Production Hrs. Annual 3,876
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $121,249 2,797,520 kWh $0.04
Electricity Demand $41,161 8,436 kW-months/year $4.88
Electricity Fees $28,774 - $ -
Natural Gas $178,510 26,919 MMBtu $6.63
TOTAL ENERGY COSTS $369,694
RECOMMENDED SAVINGS* $48,080 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,525
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,115
Cost:
$14
$659 20,543 $456 64 - - $659
20,543
kWh
$456
64
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,623
Cost:
$920
$3,317 103,323 $2,306 322 - - $3,317
103,323
kWh
$2,306
322
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,243
Cost:
$1,090
$1,941 60,467 $1,302 188 - - $1,941
60,467
kWh
$1,302
188
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,608
Cost:
$2,591
$951 29,620 $657 91 - - $951
29,620
kWh
$657
91
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,911
Cost:
$1,820
$1,911 59,521 - - - - $1,911
59,521
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$929
Cost:
$457
$473 14,729 $456 64 - - $473
14,729
kWh
$456
64
kW-months/year
-
-
MMBtu
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,967
Cost:
$148
$2,231 69,500 $1,736 242 - - $2,231
69,500
kWh
$1,736
242
kW-months/year
-
-
MMBtu
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$29,440
Cost:
$50,000
- - - - $29,440 5,500 -
-
kWh
-
-
kW-months/year
$29,440
5,500
MMBtu
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$244
Cost:
-
$107 3,328 $138 19 - - $107
3,328
kWh
$138
19
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$48,080
Cost:
$57,040
$11,589 361,031 $7,051 990 $29,440 5,500 $11,589
361,031
kWh
$7,051
990
kW-months/year
$29,440
5,500
MMBtu
TOTAL IMPLEMENTED Savings:
$17,525
Cost:
$7,026
$10,930 340,488 $6,595 926 - - $10,930
340,488
kWh
$6,595
926
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas