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IAC Assessment: IA0352
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IAC Assessment: IA0352
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IAC Center Iowa State University
Assessment Year 2004
Principal Product telescopic high-reach forklifts
NAICS 333924 - Industrial Truck, Tractor, Trailer, and Stacker Machinery Manufacturing
SIC 3537 - Industrial Trucks And Tractors
Sales $100,000,000-$500,000,000
# of Employees 150
Plant Area (Sq.Ft.) 130,000
Annual Production 1,650 Pieces
Production Hrs. Annual 6,136
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $71,155 1,982,400 kWh $0.04
Electricity Demand $52,387 6,720 kW-months/year $7.80
Natural Gas $61,881 8,651 MMBtu $7.15
TOTAL ENERGY COSTS $185,423
RECOMMENDED SAVINGS* $902,340 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $895,114
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,699
Cost:
$3,750
- - - - $3,699 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,699
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,216
Cost:
$416
$1,181 33,016 $455 65 - - - - $(-420) - - - - - - - $1,181
33,016
kWh
$455
65
kW-months/year
-
-
$
-
-
MMBtu
$(-420)
-
$
-
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,245
Cost:
$6
$2,287 63,700 $2,958 420 - - - - - - - - - - - - $2,287
63,700
kWh
$2,958
420
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,182
Cost:
$1
- - - - - - $3,182 480 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,182
480
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$12,016
Cost:
$2
$419 11,658 $161 23 - - $11,436 1,725 - - - - - - - - $419
11,658
kWh
$161
23
kW-months/year
-
-
$
$11,436
1,725
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$528
Cost:
$136
$283 7,890 $245 35 - - - - - - - - - - - - $283
7,890
kWh
$245
35
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,595
Cost:
$6,618
$3,319 92,448 $1,276 181 - - - - - - - - - - - - $3,319
92,448
kWh
$1,276
181
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
08: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$4,044
Cost:
$440
- - - - - - - - $2,800 - - - - - $1,244 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,800
-
$
-
-
$
-
-
$
$1,244
-
$
09: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$867,815
Cost:
$171
- - - - - - - - $72,800 - $44,265 - $750,750 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$72,800
-
$
$44,265
-
$
$750,750
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$902,340
Cost:
$11,540
$7,489 208,712 $5,095 723 $3,699 - $14,618 2,205 $75,180 - $44,265 - $750,750 - $1,244 - $7,489
208,712
kWh
$5,095
723
kW-months/year
$3,699
-
$
$14,618
2,205
MMBtu
$75,180
-
$
$44,265
-
$
$750,750
-
$
$1,244
-
$
TOTAL IMPLEMENTED Savings:
$895,114
Cost:
$11,099
$7,489 208,712 $5,095 723 $3,699 - $11,436 1,725 $72,380 - $44,265 - $750,750 - - - $7,489
208,712
kWh
$5,095
723
kW-months/year
$3,699
-
$
$11,436
1,725
MMBtu
$72,380
-
$
$44,265
-
$
$750,750
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost