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IAC Assessment: IA0360
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IAC Assessment: IA0360
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IAC Center Iowa State University
Assessment Year 2005
Principal Product Trailers, tow bars, boat lifts, etc
NAICS 333111 - Farm Machinery and Equipment Manufacturing
SIC 3523 - Farm Machinery And Equipment
Sales $10,000,000-$50,000,000
# of Employees 280
Plant Area (Sq.Ft.) 300,000
Annual Production 9,000 Pieces
Production Hrs. Annual 5,720
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $111,211 3,348,600 kWh $0.03
Electricity Demand $33,627 9,996 kW-months/year $3.36
Electricity Fees $6,931 - $ -
Natural Gas $148,665 20,638 MMBtu $7.20
TOTAL ENERGY COSTS $300,434
RECOMMENDED SAVINGS* $21,782 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,402
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,348
Cost:
$526
$957 34,603 $391 73 - - - - - - - - $957
34,603
kWh
$391
73
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$437
Cost:
$25
$299 10,811 $138 25 - - - - - - - - $299
10,811
kWh
$138
25
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,026
Cost:
$20,803
$4,526 163,277 $2,500 456 - - - - - - - - $4,526
163,277
kWh
$2,500
456
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,226
Cost:
$1,876
$1,569 26,685 $657 120 - - - - - - - - $1,569
26,685
kWh
$657
120
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,221
Cost:
$2,849
$1,221 44,088 - - - - - - - - - - $1,221
44,088
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7494 INSTALL STORM WINDOWS AND DOORS Savings:
$2,828
Cost:
$4,371
- - - - $2,828 422 - - - - - - -
-
kWh
-
-
kW-months/year
$2,828
422
MMBtu
-
-
$
-
-
$
-
-
$
07: 3.7311 MAINTAIN MACHINES TO REDUCE LEAKS Savings:
$656
Cost:
$147
- - - - - - - - - - $656 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$656
-
$
08: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$2,470
Cost:
$400
- - - - - - - - - - $2,470 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$2,470
-
$
09: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$3,570
Cost:
$400
- - - - - - $1,000 - $2,570 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,000
-
$
$2,570
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$21,782
Cost:
$31,397
$8,572 279,464 $3,686 674 $2,828 422 $1,000 - $2,570 - $3,126 - $8,572
279,464
kWh
$3,686
674
kW-months/year
$2,828
422
MMBtu
$1,000
-
$
$2,570
-
$
$3,126
-
$
TOTAL IMPLEMENTED Savings:
$8,402
Cost:
$5,444
$957 34,603 $391 73 $2,828 422 $1,000 - $2,570 - $656 - $957
34,603
kWh
$391
73
kW-months/year
$2,828
422
MMBtu
$1,000
-
$
$2,570
-
$
$656
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost