IAC logo
IAC Assessment: IA0363
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0363
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 2005
Principal Product Casement Windows
NAICS 321911 - Wood Window and Door Manufacturing
SIC 2431 - Millwork
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 450,000
Annual Production 620,000 Pieces
Production Hrs. Annual 4,160
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $371,992 9,220,680 kWh $0.04
Electricity Demand $143,675 22,704 kW-months/year $6.33
Electricity Fees $29,786 - $ -
Natural Gas $123,697 15,649 MMBtu $7.90
TOTAL ENERGY COSTS $669,150
RECOMMENDED SAVINGS* $70,055 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,673
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$5,128
Cost:
$1,344
$3,906 96,623 $1,222 232 - - $3,906
96,623
kWh
$1,222
232
kW-months/year
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$20,682
Cost:
$12,835
- - - - $20,682 3,148 -
-
kWh
-
-
kW-months/year
$20,682
3,148
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,962
Cost:
$1,023
$7,298 180,648 $2,664 416 - - $7,298
180,648
kWh
$2,664
416
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,383
Cost:
$15,627
$7,197 178,139 $2,186 342 - - $7,197
178,139
kWh
$2,186
342
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$971
Cost:
$2,171
$675 16,680 $296 46 - - $675
16,680
kWh
$296
46
kW-months/year
-
-
MMBtu
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$20,328
Cost:
-
$20,328 503,193 - - - - $20,328
503,193
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$2,742
Cost:
$95
$2,742 67,886 - - - - $2,742
67,886
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$859
Cost:
$1,617
$859 21,464 - - - - $859
21,464
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$70,055
Cost:
$34,712
$43,005 1,064,633 $6,368 1,037 $20,682 3,148 $43,005
1,064,633
kWh
$6,368
1,037
kW-months/year
$20,682
3,148
MMBtu
TOTAL IMPLEMENTED Savings:
$39,673
Cost:
$16,650
$34,823 861,980 $4,850 759 - - $34,823
861,980
kWh
$4,850
759
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas