IAC logo
IAC Assessment: IA0364
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0364
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 2005
Principal Product Intermediate Bulk Liquid Containers
NAICS 332618 - Other Fabricated Wire Product Manufacturing
SIC 3496 - Misc. Fabricated Wire Products
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 133,000
Annual Production 13,200 Pieces
Production Hrs. Annual 4,625
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $51,167 2,198,265 kWh $0.02
Electricity Demand $95,142 8,904 kW-months/year $10.69
Electricity Fees $2,401 - $ -
Natural Gas $158,904 21,751 MMBtu $7.31
TOTAL ENERGY COSTS $307,614
RECOMMENDED SAVINGS* $242,582 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,080
Cost:
$1,210
$1,839 81,128 $2,241 210 - - - - - - - - - - $1,839
81,128
kWh
$2,241
210
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,156
Cost:
$6,174
$974 42,891 $1,182 111 - - - - - - - - - - $974
42,891
kWh
$1,182
111
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,554
Cost:
$6,744
$524 22,986 $1,030 97 - - - - - - - - - - $524
22,986
kWh
$1,030
97
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,547
Cost:
$8,960
$974 42,925 $2,573 242 - - - - - - - - - - $974
42,925
kWh
$2,573
242
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,078
Cost:
$900
- - - - $1,078 156 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,078
156
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
06: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$6,250
Cost:
$1,800
- - - - - - - - $6,250 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$6,250
-
$
-
-
$
-
-
$
07: 4.448 INSTALL AUTOMATIC PART STORAGE / RETREVAL SYSTEM Savings:
$37,500
Cost:
$15,000
- - - - - - - - $37,500 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$37,500
-
$
-
-
$
-
-
$
08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$1,562
Cost:
$425
- - - - - - - - $1,562 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,562
-
$
-
-
$
-
-
$
09: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$1,040
Cost:
$640
- - - - - - - - $1,040 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,040
-
$
-
-
$
-
-
$
10: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$26,250
Cost:
$650
- - - - - - - - $26,250 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$26,250
-
$
-
-
$
-
-
$
11: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$18,149
Cost:
$1,500
- - - - - - $18,149 13,152 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$18,149
13,152
gal
-
-
$
-
-
$
-
-
$
12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,870
Cost:
$1,000
- - - - $1,870 271 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,870
271
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
13: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$31,486
Cost:
$50,000
- - - - - - - - - - $31,486 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$31,486
-
$
-
-
$
14: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$106,060
Cost:
$8,250
- - - - - - - - - - - - $106,060 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$106,060
-
$
TOTAL RECOMMENDED Savings:
$242,582
Cost:
$103,253
$4,311 189,930 $7,026 660 $2,948 427 $18,149 13,152 $72,602 - $31,486 - $106,060 - $4,311
189,930
kWh
$7,026
660
kW-months/year
$2,948
427
MMBtu
$18,149
13,152
gal
$72,602
-
$
$31,486
-
$
$106,060
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Ancillary Material Cost Primary Product