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IAC Assessment: IA0365
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IAC Assessment: IA0365
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IAC Center Iowa State University
Assessment Year 2005
Principal Product Glass vials
NAICS 327215 - Glass Product Manufacturing Made of Purchased Glass
SIC 3231 - Products Of Purchased Glass
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 46,000
Annual Production 134,400,000 Pieces
Production Hrs. Annual 8,064
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,310 3,040,848 kWh $0.02
Electricity Demand $35,589 5,004 kW-months/year $7.11
Natural Gas $306,657 39,782 MMBtu $7.71
TOTAL ENERGY COSTS $415,556
RECOMMENDED SAVINGS* $1,038,362 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,025,719
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,317
Cost:
$50
$1,051 43,626 $266 65 - - - - - - - - $1,051
43,626
kWh
$266
65
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$779
Cost:
$19
$622 25,805 $157 38 - - - - - - - - $622
25,805
kWh
$157
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,995
Cost:
$3,000
$1,592 66,043 $403 98 - - - - - - - - $1,592
66,043
kWh
$403
98
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,148
Cost:
$1,001
$1,148 47,639 - - - - - - - - - - $1,148
47,639
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$628
Cost:
$1,600
- - - - $628 109 - - - - - - -
-
kWh
-
-
kW-months/year
$628
109
MMBtu
-
-
$
-
-
$
-
-
$
06: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$1,000,000
Cost:
$152,672
- - - - - - - - - - $1,000,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$1,000,000
-
$
07: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$11,495
Cost:
$14,000
- - - - - - $11,495 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,495
-
$
-
-
$
-
-
$
08: 4.624 HIRE ADDITIONAL PERSONNEL TO REDUCE CHANGEOUT TIME Savings:
$21,000
Cost:
$7,216
- - - - - - - - $21,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$21,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,038,362
Cost:
$179,558
$4,413 183,113 $826 202 $628 109 $11,495 - $21,000 - $1,000,000 - $4,413
183,113
kWh
$826
202
kW-months/year
$628
109
MMBtu
$11,495
-
$
$21,000
-
$
$1,000,000
-
$
TOTAL IMPLEMENTED Savings:
$1,025,719
Cost:
$164,557
$3,265 135,474 $826 202 $628 109 - - $21,000 - $1,000,000 - $3,265
135,474
kWh
$826
202
kW-months/year
$628
109
MMBtu
-
-
$
$21,000
-
$
$1,000,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product