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IAC Assessment: IA0366
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IAC Assessment: IA0366
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IAC Center Iowa State University
Assessment Year 2005
Principal Product Architectural Flush Wood Doors
NAICS 321911 - Wood Window and Door Manufacturing
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 193
Plant Area (Sq.Ft.) 146,000
Annual Production 350,000 Tons
Production Hrs. Annual 4,160
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $107,243 3,516,585 kWh $0.03
Electricity Demand $125,331 9,816 kW-months/year $12.77
Electricity Fees $12,362 - $ -
Natural Gas $182,659 24,617 MMBtu $7.42
TOTAL ENERGY COSTS $427,595
RECOMMENDED SAVINGS* $223,733 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,699
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Consumption One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Water Consumption One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ Tgal $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$623
Cost:
$72
$360 12,480 $263 36 - - - - - - $360
12,480
kWh
$263
36
kW-months/year
-
-
Tgal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,055
Cost:
$307
$1,189 41,230 $866 119 - - - - - - $1,189
41,230
kWh
$866
119
kW-months/year
-
-
Tgal
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,172
Cost:
$19,200
$4,720 163,904 $3,452 474 - - - - - - $4,720
163,904
kWh
$3,452
474
kW-months/year
-
-
Tgal
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$281
Cost:
$539
$281 9,735 - - - - - - - - $281
9,735
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
05: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$182,520
Cost:
$28,170
- - - - - - - - $182,520 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
$182,520
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$25,383
Cost:
$83,500
- - - - - - $25,383 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$25,383
-
$
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$4,699
Cost:
$20
- - - - $4,699 - - - - - -
-
kWh
-
-
kW-months/year
$4,699
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$223,733
Cost:
$131,808
$6,550 227,349 $4,581 629 $4,699 - $25,383 - $182,520 - $6,550
227,349
kWh
$4,581
629
kW-months/year
$4,699
-
Tgal
$25,383
-
$
$182,520
-
$
TOTAL IMPLEMENTED Savings:
$4,699
Cost:
$20
- - - - $4,699 - - - - - -
-
kWh
-
-
kW-months/year
$4,699
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
Electricity Usage Electricity Demand Water Consumption One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Water Consumption One-time Revenue or Avoided Cost Primary Product