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IAC Assessment: IA0367
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IAC Assessment: IA0367
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IAC Center Iowa State University
Assessment Year 2005
Principal Product Class "C" motorhomes and commercial units
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3716 - Motor Homes
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 93,000
Annual Production 250 Tons
Production Hrs. Annual 2,210
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $43,541 780,660 kWh $0.06
Electricity Fees $2,189 - $ -
Natural Gas $59,999 7,508 MMBtu $7.99
TOTAL ENERGY COSTS $105,729
RECOMMENDED SAVINGS* $64,512 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,937
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Natural Gas Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ MMBtu $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$443
Cost:
$52
$443 8,397 - - - - - - $443
8,397
kWh
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$758
Cost:
$200
$758 14,289 - - - - - - $758
14,289
kWh
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$487
Cost:
$1,080
$487 9,239 - - - - - - $487
9,239
kWh
-
-
MMBtu
-
-
$
-
-
$
04: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$9,149
Cost:
-
- - $9,149 1,235 - - - - -
-
kWh
$9,149
1,235
MMBtu
-
-
$
-
-
$
05: 4.623 EMPLOY MODULAR JIGS TO REDUCE PROCESS SET-UP TIME Savings:
$20,800
Cost:
$1,046
- - - - $20,800 - - - -
-
kWh
-
-
MMBtu
$20,800
-
$
-
-
$
06: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$650
Cost:
$1,840
- - - - $650 - - - -
-
kWh
-
-
MMBtu
$650
-
$
-
-
$
07: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$650
Cost:
$1,270
- - - - $650 - - - -
-
kWh
-
-
MMBtu
$650
-
$
-
-
$
08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$11,267
Cost:
$14,500
- - - - $11,267 - - - -
-
kWh
-
-
MMBtu
$11,267
-
$
-
-
$
09: 4.448 INSTALL AUTOMATIC PART STORAGE / RETREVAL SYSTEM Savings:
$8,580
Cost:
$14,000
- - - - $8,580 - - - -
-
kWh
-
-
MMBtu
$8,580
-
$
-
-
$
10: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$2,781
Cost:
$500
- - - - $2,781 - - - -
-
kWh
-
-
MMBtu
$2,781
-
$
-
-
$
11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,202
Cost:
$1,640
- - - - - - $1,202 - -
-
kWh
-
-
MMBtu
-
-
$
$1,202
-
$
12: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$7,745
Cost:
$28,000
- - - - - - $7,745 - -
-
kWh
-
-
MMBtu
-
-
$
$7,745
-
$
TOTAL RECOMMENDED Savings:
$64,512
Cost:
$64,128
$1,688 31,925 $9,149 1,235 $44,728 - $8,947 - $1,688
31,925
kWh
$9,149
1,235
MMBtu
$44,728
-
$
$8,947
-
$
TOTAL IMPLEMENTED Savings:
$32,937
Cost:
$5,488
$1,688 31,925 $9,149 1,235 $22,100 - - - $1,688
31,925
kWh
$9,149
1,235
MMBtu
$22,100
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Natural Gas Administrative Changes One-time Revenue or Avoided Cost