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IAC Assessment: IA0370
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IAC Assessment: IA0370
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IAC Center Iowa State University
Assessment Year 2005
Principal Product Aviation Engines and Airframe Parts
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 210
Plant Area (Sq.Ft.) 100,000
Annual Production 26,000 Pieces
Production Hrs. Annual 4,875
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $400,709 8,930,280 kWh $0.04
Electricity Demand $140,983 29,172 kW-months/year $4.83
Natural Gas $225,580 25,740 MMBtu $8.76
TOTAL ENERGY COSTS $767,272
RECOMMENDED SAVINGS* $48,277 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,455
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,763
Cost:
$1,492
$2,976 66,794 $787 164 - - $2,976
66,794
kWh
$787
164
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,415
Cost:
$45
$1,909 42,900 $506 106 - - $1,909
42,900
kWh
$506
106
kW-months/year
-
-
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,432
Cost:
$955
- - - - $6,432 795 -
-
kWh
-
-
kW-months/year
$6,432
795
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,500
Cost:
$20,993
$5,052 113,503 $1,448 302 - - $5,052
113,503
kWh
$1,448
302
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$738
Cost:
$1,792
$582 13,104 $156 3 - - $582
13,104
kWh
$156
3
kW-months/year
-
-
MMBtu
06: 2.7122 DISCONNECT BALLASTS Savings:
$1,208
Cost:
$1,260
$955 21,450 $253 53 - - $955
21,450
kWh
$253
53
kW-months/year
-
-
MMBtu
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,192
Cost:
-
$3,192 71,730 - - - - $3,192
71,730
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,488
Cost:
$4,081
$4,488 100,768 - - - - $4,488
100,768
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$6,049
Cost:
$5,655
$3,994 89,751 $1,047 218 $1,008 125 $3,994
89,751
kWh
$1,047
218
kW-months/year
$1,008
125
MMBtu
10: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$13,492
Cost:
$9,397
$5,081 114,176 $1,611 336 $6,800 841 $5,081
114,176
kWh
$1,611
336
kW-months/year
$6,800
841
MMBtu
TOTAL RECOMMENDED Savings:
$48,277
Cost:
$45,670
$28,229 634,176 $5,808 1,182 $14,240 1,760 $28,229
634,176
kWh
$5,808
1,182
kW-months/year
$14,240
1,760
MMBtu
TOTAL IMPLEMENTED Savings:
$13,455
Cost:
$22,485
$11,220 252,027 $2,235 467 - - $11,220
252,027
kWh
$2,235
467
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas