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IAC Assessment: IA0384
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IAC Assessment: IA0384
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IAC Center Iowa State University
Assessment Year 2006
Principal Product classified corn cob particles
NAICS 311211 - Flour Milling
SIC 2041 - Flour And Other Grain Mill Products
Sales $5,000,000-$10,000,000
# of Employees 26
Plant Area (Sq.Ft.) 239,580
Annual Production 25,000 Tons
Production Hrs. Annual 8,400
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $262,292 5,127,287 kWh $0.05
Electricity Demand $87,891 13,236 kW-months/year $6.64
Electricity Fees $336 - $ -
Natural Gas $13,405 1,371 MMBtu $9.78
TOTAL ENERGY COSTS $363,924
RECOMMENDED SAVINGS* $12,000 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,937
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,454
Cost:
$200
$2,070 40,320 $384 58 - - $2,070
40,320
kWh
$384
58
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,970
Cost:
$1,000
$4,196 81,480 $774 116 - - $4,196
81,480
kWh
$774
116
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$710
Cost:
$735
$600 11,643 $110 17 - - $600
11,643
kWh
$110
17
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,056
Cost:
$1,826
$890 17,260 $166 25 - - $890
17,260
kWh
$166
25
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,278
Cost:
$924
$1,278 24,808 - - - - $1,278
24,808
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$747
Cost:
$1,000
- - - - $747 79 -
-
kWh
-
-
kW-months/year
$747
79
MMBtu
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$785
Cost:
$990
- - - - $785 83 -
-
kWh
-
-
kW-months/year
$785
83
MMBtu
TOTAL RECOMMENDED Savings:
$12,000
Cost:
$6,675
$9,034 175,511 $1,434 216 $1,532 162 $9,034
175,511
kWh
$1,434
216
kW-months/year
$1,532
162
MMBtu
TOTAL IMPLEMENTED Savings:
$9,937
Cost:
$4,761
$7,756 150,703 $1,434 216 $747 79 $7,756
150,703
kWh
$1,434
216
kW-months/year
$747
79
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas