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IAC Assessment: IA0391
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IAC Assessment: IA0391
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IAC Center Iowa State University
Assessment Year 2006
Principal Product Agricultural Equipment
NAICS 333111 - Farm Machinery and Equipment Manufacturing
SIC 3523 - Farm Machinery And Equipment
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 140,000
Annual Production 3,000 Tons
Production Hrs. Annual 3,250
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $50,952 1,824,960 kWh $0.03
Electricity Demand $67,781 6,720 kW-months/year $10.09
Natural Gas $178,900 17,490 MMBtu $10.23
TOTAL ENERGY COSTS $297,633
RECOMMENDED SAVINGS* $15,795 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,364
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,991
Cost:
$410
$1,326 49,262 $985 103 - - $(-320) - $1,326
49,262
kWh
$985
103
kW-months/year
-
-
MMBtu
$(-320)
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$186
Cost:
$198
$79 2,461 $107 12 - - - - $79
2,461
kWh
$107
12
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$136
Cost:
$89
$69 2,589 $67 1 - - - - $69
2,589
kWh
$67
1
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2525 ELIMINATE COOLING OF PROCESS STREAMS WHICH SUBSEQUENTLY MUST BE HEATED AND VICE VERSA Savings:
$3,433
Cost:
$1,735
- - - - $3,433 335 - - -
-
kWh
-
-
kW-months/year
$3,433
335
MMBtu
-
-
$
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$3,668
Cost:
$12,865
- - - - $3,668 350 - - -
-
kWh
-
-
kW-months/year
$3,668
350
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,577
Cost:
$349
- - - - $5,577 576 - - -
-
kWh
-
-
kW-months/year
$5,577
576
MMBtu
-
-
$
07: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$804
Cost:
$600
- - - - $804 81 - - -
-
kWh
-
-
kW-months/year
$804
81
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$15,795
Cost:
$16,246
$1,474 54,312 $1,159 116 $13,482 1,342 $(-320) - $1,474
54,312
kWh
$1,159
116
kW-months/year
$13,482
1,342
MMBtu
$(-320)
-
$
TOTAL IMPLEMENTED Savings:
$6,364
Cost:
$2,834
$1,395 51,851 $1,052 104 $4,237 416 $(-320) - $1,395
51,851
kWh
$1,052
104
kW-months/year
$4,237
416
MMBtu
$(-320)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes