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IAC Assessment: IA0392
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IAC Assessment: IA0392
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IAC Center Iowa State University
Assessment Year 2006
Principal Product Heavy-duty oil filters
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 580,000
Annual Production 30,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $594,135 20,060,581 kWh $0.03
Electricity Demand $286,668 41,556 kW-months/year $6.90
Electricity Fees $615 - $ -
Natural Gas $323,984 30,759 MMBtu $10.53
TOTAL ENERGY COSTS $1,205,402
RECOMMENDED SAVINGS* $67,613 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,063
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,713
Cost:
$40,358
$9,481 330,275 $4,232 613 - - $9,481
330,275
kWh
$4,232
613
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$28,511
Cost:
$66,554
$20,097 700,239 $8,414 1,219 - - $20,097
700,239
kWh
$8,414
1,219
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,749
Cost:
$7,994
$3,922 136,660 $1,827 268 - - $3,922
136,660
kWh
$1,827
268
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,893
Cost:
$3,850
$1,893 66,031 - - - - $1,893
66,031
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$2,308
Cost:
$735
- - - - $2,308 220 -
-
kWh
-
-
kW-months/year
$2,308
220
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,268
Cost:
$2,268
$1,670 58,198 $598 97 - - $1,670
58,198
kWh
$598
97
kW-months/year
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,514
Cost:
$1,650
- - - - $12,514 1,193 -
-
kWh
-
-
kW-months/year
$12,514
1,193
MMBtu
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$657
Cost:
$1,300
$471 6,416 $186 27 - - $471
6,416
kWh
$186
27
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$67,613
Cost:
$124,709
$37,534 1,297,819 $15,257 2,224 $14,822 1,413 $37,534
1,297,819
kWh
$15,257
2,224
kW-months/year
$14,822
1,413
MMBtu
TOTAL IMPLEMENTED Savings:
$65,063
Cost:
$119,559
$35,170 1,225,372 $15,071 2,197 $14,822 1,413 $35,170
1,225,372
kWh
$15,071
2,197
kW-months/year
$14,822
1,413
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas