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IAC Assessment: IA0396
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IAC Assessment: IA0396
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IAC Center Iowa State University
Assessment Year 2006
Principal Product processed meat
NAICS 311612 - Meat Processed from Carcasses
SIC 2013 - Sausages And Other Prepared Meats
Sales $50,000,000-$100,000,000
# of Employees 330
Plant Area (Sq.Ft.) 180,000
Annual Production 70,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $600,067 16,657,200 kWh $0.04
Electricity Demand $455,297 3,059 kW-months/year $148.84
Electricity Fees $1,457 - $ -
Natural Gas $1,360,263 133,052 MMBtu $10.22
TOTAL ENERGY COSTS $2,417,084
RECOMMENDED SAVINGS* $77,936 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,748
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$781
Cost:
$25
$472 13,104 $309 25 - - $472
13,104
kWh
$309
25
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,228
Cost:
$600
$3,160 87,608 $2,068 168 - - $3,160
87,608
kWh
$2,068
168
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$302
Cost:
$3,899
$180 4,992 $122 10 - - $180
4,992
kWh
$122
10
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,836
Cost:
$4,661
$1,715 47,610 $1,121 92 - - $1,715
47,610
kWh
$1,121
92
kW-months/year
-
-
MMBtu
05: 2.7122 DISCONNECT BALLASTS Savings:
$810
Cost:
$83
$490 13,603 $320 26 - - $490
13,603
kWh
$320
26
kW-months/year
-
-
MMBtu
06: 2.2447 HEAT WATER WITH EXHAUST HEAT Savings:
$57,298
Cost:
$18,000
- - - - $57,298 5,623 -
-
kWh
-
-
kW-months/year
$57,298
5,623
MMBtu
07: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$6,338
Cost:
$500
- - - - $6,338 622 -
-
kWh
-
-
kW-months/year
$6,338
622
MMBtu
08: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$2,234
Cost:
$1,702
- - - - $2,234 211 -
-
kWh
-
-
kW-months/year
$2,234
211
MMBtu
09: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$2,109
Cost:
$25
- - - - $2,109 207 -
-
kWh
-
-
kW-months/year
$2,109
207
MMBtu
TOTAL RECOMMENDED Savings:
$77,936
Cost:
$29,495
$6,017 166,917 $3,940 321 $67,979 6,663 $6,017
166,917
kWh
$3,940
321
kW-months/year
$67,979
6,663
MMBtu
TOTAL IMPLEMENTED Savings:
$17,748
Cost:
$11,445
$5,545 153,813 $3,631 296 $8,572 833 $5,545
153,813
kWh
$3,631
296
kW-months/year
$8,572
833
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas