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IAC Assessment: IA0398
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IAC Assessment: IA0398
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IAC Center Iowa State University
Assessment Year 2006
Principal Product Cheese
NAICS 311513 - Cheese Manufacturing
SIC 2022 - Cheese, Natural And Processed
Sales $100,000,000-$500,000,000
# of Employees 165
Plant Area (Sq.Ft.) 130,000
Annual Production 209,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $484,626 14,437,200 kWh $0.03
Electricity Demand $163,823 24,864 kW-months/year $6.59
Natural Gas $1,374,313 161,089 MMBtu $8.53
TOTAL ENERGY COSTS $2,022,762
RECOMMENDED SAVINGS* $65,686 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,722
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,700
Cost:
$39
$1,340 40,011 $360 55 - - $1,340
40,011
kWh
$360
55
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,226
Cost:
$21
$966 28,862 $260 40 - - $966
28,862
kWh
$260
40
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,272
Cost:
$1,333
$4,200 125,332 $1,072 173 - - $4,200
125,332
kWh
$1,072
173
kW-months/year
-
-
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,710
Cost:
$1,000
- - - - $8,710 1,075 -
-
kWh
-
-
kW-months/year
$8,710
1,075
MMBtu
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$12,539
Cost:
$900
- - - - $12,539 1,470 -
-
kWh
-
-
kW-months/year
$12,539
1,470
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$9,808
Cost:
$6,000
- - - - $9,808 1,210 -
-
kWh
-
-
kW-months/year
$9,808
1,210
MMBtu
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$7,646
Cost:
$1,000
- - - - $7,646 944 -
-
kWh
-
-
kW-months/year
$7,646
944
MMBtu
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$861
Cost:
$555
$679 20,276 $182 2 - - $679
20,276
kWh
$182
2
kW-months/year
-
-
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$255
Cost:
$340
$168 4,992 $87 13 - - $168
4,992
kWh
$87
13
kW-months/year
-
-
MMBtu
10: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$16,927
Cost:
$4,400
$16,817 502,017 $110 (-17) - - $16,817
502,017
kWh
$110
(-17)
kW-months/year
-
-
MMBtu
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$742
Cost:
$580
- - - - $742 92 -
-
kWh
-
-
kW-months/year
$742
92
MMBtu
TOTAL RECOMMENDED Savings:
$65,686
Cost:
$16,168
$24,170 721,490 $2,071 266 $39,445 4,791 $24,170
721,490
kWh
$2,071
266
kW-months/year
$39,445
4,791
MMBtu
TOTAL IMPLEMENTED Savings:
$29,722
Cost:
$9,514
$2,187 65,279 $629 70 $26,906 3,321 $2,187
65,279
kWh
$629
70
kW-months/year
$26,906
3,321
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas