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IAC Assessment: IA0403
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IAC Assessment: IA0403
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IAC Center Iowa State University
Assessment Year 2007
Principal Product Sugar cones
NAICS 311821 - Cookie and Cracker Manufacturing
SIC 2052 - Cookies And Crackers
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 75,000
Annual Production 450,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,094 2,210,900 kWh $0.02
Electricity Demand $40,822 4,608 kW-months/year $8.86
Electricity Fees $2,265 - $ -
Natural Gas $362,821 37,108 MMBtu $9.78
TOTAL ENERGY COSTS $461,002
RECOMMENDED SAVINGS* $15,101 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,153
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$984
Cost:
$750
- - - - $984 107 -
-
kWh
-
-
kW-months/year
$984
107
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$948
Cost:
$100
$561 22,447 $387 43 - - $561
22,447
kWh
$387
43
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,132
Cost:
$25
$1,269 50,544 $863 97 - - $1,269
50,544
kWh
$863
97
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$855
Cost:
$400
$508 20,280 $347 40 - - $508
20,280
kWh
$347
40
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,814
Cost:
$12,468
$3,461 137,904 $2,353 265 - - $3,461
137,904
kWh
$2,353
265
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,368
Cost:
$14,768
$2,600 103,584 $1,768 199 - - $2,600
103,584
kWh
$1,768
199
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$15,101
Cost:
$28,511
$8,399 334,759 $5,718 644 $984 107 $8,399
334,759
kWh
$5,718
644
kW-months/year
$984
107
MMBtu
TOTAL IMPLEMENTED Savings:
$14,153
Cost:
$28,411
$7,838 312,312 $5,331 601 $984 107 $7,838
312,312
kWh
$5,331
601
kW-months/year
$984
107
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas