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IAC Assessment: IA0423
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IAC Assessment: IA0423
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IAC Center Iowa State University
Assessment Year 2008
Principal Product brass and aluminum sand castings
NAICS 331524 - Aluminum Foundries (except Die-Casting)
SIC 3365 - Aluminum Foundries
Sales $5,000,000-$10,000,000
# of Employees 35
Plant Area (Sq.Ft.) 32,000
Annual Production 675,000 Pounds
Production Hrs. Annual 2,500
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $66,274 1,424,504 kWh $0.05
Electricity Demand $57,212 11,112 kW-months/year $5.15
Electricity Fees $16,202 - $ -
Natural Gas $79,293 8,086 MMBtu $9.81
TOTAL ENERGY COSTS $218,981
RECOMMENDED SAVINGS* $17,168 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,417
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,458
Cost:
$617
$1,606 34,473 $852 166 - - $1,606
34,473
kWh
$852
166
kW-months/year
-
-
MMBtu
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$443
Cost:
$25
$288 6,250 $155 30 - - $288
6,250
kWh
$155
30
kW-months/year
-
-
MMBtu
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,639
Cost:
$150
$76 1,632 - - $1,563 172 $76
1,632
kWh
-
-
kW-months/year
$1,563
172
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$516
Cost:
$86
$337 7,239 $179 3 - - $337
7,239
kWh
$179
3
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$697
Cost:
$1,001
$697 14,987 - - - - $697
14,987
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$11,415
Cost:
$18,345
- - - - $11,415 1,253 -
-
kWh
-
-
kW-months/year
$11,415
1,253
MMBtu
TOTAL RECOMMENDED Savings:
$17,168
Cost:
$20,224
$3,004 64,581 $1,186 199 $12,978 1,425 $3,004
64,581
kWh
$1,186
199
kW-months/year
$12,978
1,425
MMBtu
TOTAL IMPLEMENTED Savings:
$3,417
Cost:
$728
$2,231 47,962 $1,186 199 - - $2,231
47,962
kWh
$1,186
199
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas