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IAC Assessment: IA0429
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IAC Assessment: IA0429
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IAC Center Iowa State University
Assessment Year 2008
Principal Product Valves
NAICS 332911 - Industrial Valve Manufacturing
SIC 3491 - Industrial Valves
Sales $100,000,000-$500,000,000
# of Employees 660
Plant Area (Sq.Ft.) 370,000
Annual Production 21,000 Pieces
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $475,053 13,953,600 kWh $0.03
Electricity Demand $340,446 2,650 kW-months/year $128.47
Electricity Fees $14,304 - $ -
Natural Gas $176,318 19,342 MMBtu $9.12
TOTAL ENERGY COSTS $1,006,121
RECOMMENDED SAVINGS* $14,967 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,013
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,874
Cost:
$1,380
$1,109 41,555 $765 91 - - $1,109
41,555
kWh
$765
91
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,875
Cost:
$45
$2,934 88,109 $1,941 192 - - $2,934
88,109
kWh
$1,941
192
kW-months/year
-
-
MMBtu
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$620
Cost:
$480
$620 18,616 - - - - $620
18,616
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$170
Cost:
$190
$170 5,112 - - - - $170
5,112
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$460
Cost:
$68
$290 8,705 $170 17 - - $290
8,705
kWh
$170
17
kW-months/year
-
-
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,353
Cost:
$2,424
$1,353 40,590 - - - - $1,353
40,590
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,292
Cost:
$2,641
$2,078 62,400 $1,214 120 - - $2,078
62,400
kWh
$1,214
120
kW-months/year
-
-
MMBtu
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$481
Cost:
$350
- - - - $481 62 -
-
kWh
-
-
kW-months/year
$481
62
MMBtu
09: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$1,842
Cost:
$25,870
- - - - $1,842 238 -
-
kWh
-
-
kW-months/year
$1,842
238
MMBtu
TOTAL RECOMMENDED Savings:
$14,967
Cost:
$33,448
$8,554 265,087 $4,090 420 $2,323 300 $8,554
265,087
kWh
$4,090
420
kW-months/year
$2,323
300
MMBtu
TOTAL IMPLEMENTED Savings:
$12,013
Cost:
$31,520
$6,535 196,211 $3,155 312 $2,323 300 $6,535
196,211
kWh
$3,155
312
kW-months/year
$2,323
300
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas