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IAC Assessment: IA0430
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IAC Assessment: IA0430
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IAC Center Iowa State University
Assessment Year 2008
Principal Product spun metal
NAICS 333517 - Machine Tool Manufacturing
SIC 3469 - Metal Stampings, Nec
Sales >$500,000,000
# of Employees 55
Plant Area (Sq.Ft.) 115,000
Annual Production 500,000 Pieces
Production Hrs. Annual 4,394
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $78,378 1,181,760 kWh $0.07
Electricity Demand $18,363 4,488 kW-months/year $4.09
Natural Gas $16,113 1,395 MMBtu $11.55
TOTAL ENERGY COSTS $112,854
RECOMMENDED SAVINGS* $17,140 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,147
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,156
Cost:
$23,886
$10,785 226,574 $2,371 578 - - $10,785
226,574
kWh
$2,371
578
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$444
Cost:
$1,291
$348 7,316 $96 24 - - $348
7,316
kWh
$96
24
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$388
Cost:
$19
$314 6,591 $74 18 - - $314
6,591
kWh
$74
18
kW-months/year
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,064
Cost:
$1,045
- - - - $1,064 100 -
-
kWh
-
-
kW-months/year
$1,064
100
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,111
Cost:
$411
$903 18,854 $208 52 - - $903
18,854
kWh
$208
52
kW-months/year
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$329
Cost:
$444
$265 5,607 $64 16 - - $265
5,607
kWh
$64
16
kW-months/year
-
-
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$648
Cost:
$1,617
$503 10,985 $145 41 - - $503
10,985
kWh
$145
41
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$17,140
Cost:
$28,713
$13,118 275,927 $2,958 729 $1,064 100 $13,118
275,927
kWh
$2,958
729
kW-months/year
$1,064
100
MMBtu
TOTAL IMPLEMENTED Savings:
$2,147
Cost:
$2,047
$1,720 36,430 $427 111 - - $1,720
36,430
kWh
$427
111
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas