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IAC Assessment: IA0431
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IAC Assessment: IA0431
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IAC Center Iowa State University
Assessment Year 2008
Principal Product Hydraulic Cylinders
NAICS 333995 - Fluid Power Cylinder and Actuator Manufacturing
SIC 3593 - Fluid Power Cylinders & Actuators
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 66,349
Annual Production 100,000 Pieces
Production Hrs. Annual 5,200
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $72,318 2,020,032 kWh $0.04
Electricity Demand $29,348 5,868 kW-months/year $5.00
Electricity Fees $9,010 - $ -
Natural Gas $107,531 9,768 MMBtu $11.01
TOTAL ENERGY COSTS $218,207
RECOMMENDED SAVINGS* $22,023 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,316
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$723
Cost:
$346
$546 15,271 $177 35 - - $546
15,271
kWh
$177
35
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$640
Cost:
$12
$484 13,520 $156 31 - - $484
13,520
kWh
$156
31
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,028
Cost:
$1,014
$1,539 43,003 $489 100 - - $1,539
43,003
kWh
$489
100
kW-months/year
-
-
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,300
Cost:
$1,300
$1,300 36,309 - - - - $1,300
36,309
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,425
Cost:
$31,431
$10,909 304,720 $3,516 703 - - $10,909
304,720
kWh
$3,516
703
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,840
Cost:
$4,141
$1,346 37,625 $494 98 - - $1,346
37,625
kWh
$494
98
kW-months/year
-
-
MMBtu
07: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$1,067
Cost:
$1,096
- - - - $1,067 104 -
-
kWh
-
-
kW-months/year
$1,067
104
MMBtu
TOTAL RECOMMENDED Savings:
$22,023
Cost:
$39,340
$16,124 450,448 $4,832 967 $1,067 104 $16,124
450,448
kWh
$4,832
967
kW-months/year
$1,067
104
MMBtu
TOTAL IMPLEMENTED Savings:
$20,316
Cost:
$38,232
$15,640 436,928 $4,676 936 - - $15,640
436,928
kWh
$4,676
936
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas