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IAC Assessment: IA0433
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IAC Assessment: IA0433
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IAC Center Iowa State University
Assessment Year 2008
Principal Product Fan Clutch for Class 8 Trucks
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 160
Plant Area (Sq.Ft.) 120,000
Annual Production 250,000 Pieces
Production Hrs. Annual 5,980
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $197,738 4,968,000 kWh $0.04
Electricity Demand $5,354 1,071 kW-months/year $5.00
Electricity Fees $10,903 - $ -
LPG $142,654 5,811 MMBtu $24.55
TOTAL ENERGY COSTS $356,649
RECOMMENDED SAVINGS* $108,947 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,034
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Electricity Usage Electricity Demand Natural Gas LPG
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$52,036
Cost:
-
- - - - - - $52,036 5,811 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$52,036
5,811
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,622
Cost:
$459
$3,689 92,693 $933 186 - - - - $3,689
92,693
kWh
$933
186
kW-months/year
-
-
MMBtu
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,886
Cost:
$832
$1,495 37,589 $391 77 - - - - $1,495
37,589
kWh
$391
77
kW-months/year
-
-
MMBtu
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,195
Cost:
$54
$955 24,006 $240 48 - - - - $955
24,006
kWh
$240
48
kW-months/year
-
-
MMBtu
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$13,871
Cost:
$1,700
- - - - - - $13,871 591 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,871
591
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,324
Cost:
$37,346
$16,232 407,836 $4,092 818 - - - - $16,232
407,836
kWh
$4,092
818
kW-months/year
-
-
MMBtu
-
-
MMBtu
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$3,364
Cost:
$4,000
$3,364 84,529 - - - - - - $3,364
84,529
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
08: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$587
Cost:
$142
- - - - $587 25 - - -
-
kWh
-
-
kW-months/year
$587
25
MMBtu
-
-
MMBtu
09: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$7,158
Cost:
$4,624
- - - - - - $7,158 305 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,158
305
MMBtu
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$524
Cost:
$254
$524 13,176 - - - - - - $524
13,176
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
11: 2.6122 ADJUST VENTS TO MINIMIZE ENERGY USE Savings:
$3,380
Cost:
$294
- - - - - - $3,380 144 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,380
144
MMBtu
TOTAL RECOMMENDED Savings:
$108,947
Cost:
$49,705
$26,259 659,829 $5,656 1,129 $587 25 $76,445 6,851 $26,259
659,829
kWh
$5,656
1,129
kW-months/year
$587
25
MMBtu
$76,445
6,851
MMBtu
TOTAL IMPLEMENTED Savings:
$15,034
Cost:
$5,781
$9,503 238,817 $1,564 311 $587 25 $3,380 144 $9,503
238,817
kWh
$1,564
311
kW-months/year
$587
25
MMBtu
$3,380
144
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas LPG Electricity Usage Electricity Demand Natural Gas LPG