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IAC Assessment: IA0434
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IAC Assessment: IA0434
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IAC Center Iowa State University
Assessment Year 2008
Principal Product Extruded Aluminum
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 126,000
Annual Production 10,000 Tons
Production Hrs. Annual 7,488
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $689,093 12,999,600 kWh $0.05
Natural Gas $106,739 10,476 MMBtu $10.19
TOTAL ENERGY COSTS $795,832
RECOMMENDED SAVINGS* $103,170 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $79,511
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$48,207
Cost:
$217,391
$39,112 987,665 $9,095 1,583 - - $39,112
987,665
kWh
$9,095
1,583
kW-months/year
-
-
MMBtu
02: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$4,676
Cost:
$1,417
$4,676 118,071 - - - - $4,676
118,071
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,439
Cost:
$616
$1,439 36,320 - - - - $1,439
36,320
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,457
Cost:
$25
$1,112 28,095 $345 60 - - $1,112
28,095
kWh
$345
60
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,833
Cost:
$596
$2,374 59,950 $459 80 - - $2,374
59,950
kWh
$459
80
kW-months/year
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,490
Cost:
$1,059
$1,187 29,952 $303 53 - - $1,187
29,952
kWh
$303
53
kW-months/year
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,153
Cost:
$600
$1,001 25,309 $152 26 - - $1,001
25,309
kWh
$152
26
kW-months/year
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$764
Cost:
$270
- - - - $764 80 -
-
kWh
-
-
kW-months/year
$764
80
MMBtu
09: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$7,060
Cost:
$15,120
- - - - $7,060 737 -
-
kWh
-
-
kW-months/year
$7,060
737
MMBtu
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,536
Cost:
$280
$1,536 38,770 - - - - $1,536
38,770
kWh
-
-
kW-months/year
-
-
MMBtu
11: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$12,653
Cost:
$7,425
- - - - $12,653 1,090 -
-
kWh
-
-
kW-months/year
$12,653
1,090
MMBtu
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$19,902
Cost:
$33,345
$16,147 407,760 $3,755 654 - - $16,147
407,760
kWh
$3,755
654
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$103,170
Cost:
$278,144
$68,584 1,731,892 $14,109 2,456 $20,477 1,907 $68,584
1,731,892
kWh
$14,109
2,456
kW-months/year
$20,477
1,907
MMBtu
TOTAL IMPLEMENTED Savings:
$79,511
Cost:
$244,224
$49,789 1,257,267 $10,009 1,742 $19,713 1,827 $49,789
1,257,267
kWh
$10,009
1,742
kW-months/year
$19,713
1,827
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas