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IAC Assessment: IA0436
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IAC Assessment: IA0436
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IAC Center Iowa State University
Assessment Year 2009
Principal Product metal stampings and welded assemblies
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3714 - Motor Vehicle Parts And Accessories
Sales <$500,000
# of Employees 390
Plant Area (Sq.Ft.) 189,433
Annual Production 11,294,317 Pieces
Production Hrs. Annual 4,000
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $777,180 17,184,510 kWh $0.05
Electricity Demand $37,046 3,107 kW-months/year $11.92
Electricity Fees $10,123 - $ -
Natural Gas $238,871 23,616 MMBtu $10.11
TOTAL ENERGY COSTS $1,063,220
RECOMMENDED SAVINGS* $68,600 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,733
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,733
Cost:
$4,739
$1,523 33,840 $1,210 8 - - $1,523
33,840
kWh
$1,210
8
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,163
Cost:
$1,974
$648 14,400 $515 43 - - $648
14,400
kWh
$515
43
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,522
Cost:
$52,246
$11,988 266,400 $9,534 799 - - $11,988
266,400
kWh
$9,534
799
kW-months/year
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$8,802
Cost:
$1,283
$4,027 89,500 $4,775 396 - - $4,027
89,500
kWh
$4,775
396
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,400
Cost:
$1,136
$8,000 179,040 $6,400 537 - - $8,000
179,040
kWh
$6,400
537
kW-months/year
-
-
MMBtu
06: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$10,850
Cost:
$2,400
- - - - $10,850 1,150 -
-
kWh
-
-
kW-months/year
$10,850
1,150
MMBtu
07: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,098
Cost:
$472
- - - - $2,098 222 -
-
kWh
-
-
kW-months/year
$2,098
222
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,982
Cost:
$539
$1,982 44,028 - - - - $1,982
44,028
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$5,050
Cost:
$7,884
- - - - $5,050 383 -
-
kWh
-
-
kW-months/year
$5,050
383
MMBtu
TOTAL RECOMMENDED Savings:
$68,600
Cost:
$72,673
$28,168 627,208 $22,434 1,783 $17,998 1,755 $28,168
627,208
kWh
$22,434
1,783
kW-months/year
$17,998
1,755
MMBtu
TOTAL IMPLEMENTED Savings:
$2,733
Cost:
$4,739
$1,523 33,840 $1,210 8 - - $1,523
33,840
kWh
$1,210
8
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas