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IAC Assessment: IA0440
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IAC Assessment: IA0440
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IAC Center Iowa State University
Assessment Year 2009
Principal Product CNC Precision Machined Parts
NAICS 332721 - Precision Turned Product Manufacturing
SIC 5084 - Industrial Machinery And Equipment
Sales $5,000,000-$10,000,000
# of Employees 76
Plant Area (Sq.Ft.) 34,500
Annual Production 660,000 Pounds
Production Hrs. Annual 6,292
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $57,917 1,468,940 kWh $0.04
Electricity Demand $20,945 232 kW-months/year $90.28
Natural Gas $20,559 1,896 MMBtu $10.84
TOTAL ENERGY COSTS $99,421
RECOMMENDED SAVINGS* $2,775 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,548
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,119
Cost:
$2,112
$820 20,763 $299 3 - - - - $820
20,763
kWh
$299
3
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$241
Cost:
$200
$166 4,246 $75 10 - - - - $166
4,246
kWh
$75
10
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$312
Cost:
$72
$229 11,578 $83 2 - - - - $229
11,578
kWh
$83
2
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$153
Cost:
$60
$108 2,730 $45 1 - - - - $108
2,730
kWh
$45
1
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$386
Cost:
$60
$386 9,784 - - - - - - $386
9,784
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$74
Cost:
$100
- - - - $74 7 - - -
-
kWh
-
-
kW-months/year
$74
7
MMBtu
-
-
Tgal
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$490
Cost:
$130
- - - - - - $490 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$490
-
Tgal
TOTAL RECOMMENDED Savings:
$2,775
Cost:
$2,734
$1,709 49,101 $502 16 $74 7 $490 - $1,709
49,101
kWh
$502
16
kW-months/year
$74
7
MMBtu
$490
-
Tgal
TOTAL IMPLEMENTED Savings:
$2,548
Cost:
$2,574
$1,601 46,371 $457 15 - - $490 - $1,601
46,371
kWh
$457
15
kW-months/year
-
-
MMBtu
$490
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption