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IAC Assessment: IA0443
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IAC Assessment: IA0443
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IAC Center Iowa State University
Assessment Year 2009
Principal Product Cash Products
NAICS 332439 - Other Metal Container Manufacturing
SIC 3578 - Calculating And Accounting Equipment
Sales $10,000,000-$50,000,000
# of Employees 98
Plant Area (Sq.Ft.) 60,000
Annual Production 160,000 Pieces
Production Hrs. Annual 4,160
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $93,999 1,856,000 kWh $0.05
Electricity Demand $42,669 4,920 kW-months/year $8.67
Natural Gas $49,089 5,058 MMBtu $9.71
TOTAL ENERGY COSTS $185,757
RECOMMENDED SAVINGS* $82,619 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,422
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,934
Cost:
$20,207
$10,046 199,680 $4,888 576 - - - - - - $10,046
199,680
kWh
$4,888
576
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,968
Cost:
$3,879
$4,007 79,673 $1,961 232 - - - - - - $4,007
79,673
kWh
$1,961
232
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,000
Cost:
$152
- - - - - - - - $26,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$26,000
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,636
Cost:
$860
$1,083 21,493 $553 72 - - - - - - $1,083
21,493
kWh
$553
72
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,745
Cost:
$256
$1,174 23,338 $571 67 - - - - - - $1,174
23,338
kWh
$571
67
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,145
Cost:
$50
$748 14,872 $397 47 - - - - - - $748
14,872
kWh
$397
47
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,188
Cost:
$500
- - - - - - $3,188 324 - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,188
324
MMBtu
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,398
Cost:
$4,659
- - - - $4,398 - - - - - -
-
kWh
-
-
kW-months/year
$4,398
-
$
-
-
MMBtu
-
-
$
09: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$14,294
Cost:
$11,978
$9,365 186,183 - - - - $4,929 508 - - $9,365
186,183
kWh
-
-
kW-months/year
-
-
$
$4,929
508
MMBtu
-
-
$
10: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$8,934
Cost:
$20,000
- - - - - - $8,934 921 - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,934
921
MMBtu
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$377
Cost:
$65
$191 3,807 $186 22 - - - - - - $191
3,807
kWh
$186
22
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$82,619
Cost:
$62,606
$26,614 529,046 $8,556 1,016 $4,398 - $17,051 1,753 $26,000 - $26,614
529,046
kWh
$8,556
1,016
kW-months/year
$4,398
-
$
$17,051
1,753
MMBtu
$26,000
-
$
TOTAL IMPLEMENTED Savings:
$27,422
Cost:
$29,066
$15,418 306,498 $7,606 897 $4,398 - - - - - $15,418
306,498
kWh
$7,606
897
kW-months/year
$4,398
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes