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IAC Assessment: IA0447
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IAC Assessment: IA0447
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IAC Center Iowa State University
Assessment Year 2010
Principal Product Fasteners
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 129
Plant Area (Sq.Ft.) 150,000
Annual Production 11,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $301,496 6,908,725 kWh $0.04
Electricity Demand $180,804 13,908 kW-months/year $13.00
Natural Gas $139,741 21,020 MMBtu $6.65
TOTAL ENERGY COSTS $622,041
RECOMMENDED SAVINGS* $60,539 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,993
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$745
Cost:
$487
$511 11,650 $234 18 - - $511
11,650
kWh
$234
18
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,514
Cost:
$13,439
$12,460 283,824 $5,054 389 - - $12,460
283,824
kWh
$5,054
389
kW-months/year
-
-
MMBtu
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,599
Cost:
$1,140
$1,398 31,841 $1,201 93 - - $1,398
31,841
kWh
$1,201
93
kW-months/year
-
-
MMBtu
04: 2.7314 REDUCE VENTILATION AIR Savings:
$3,072
Cost:
$2,000
$3,072 69,989 - - - - $3,072
69,989
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.2692 USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER Savings:
$6,801
Cost:
$42,100
$6,801 154,926 - - - - $6,801
154,926
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.1224 REPLACE BOILER Savings:
$29,283
Cost:
$53,900
$2,621 59,702 - - $26,662 4,134 $2,621
59,702
kWh
-
-
kW-months/year
$26,662
4,134
MMBtu
07: 2.2191 SUBSTITUTE HOT PROCESS FLUIDS FOR STEAM Savings:
$525
Cost:
$5,000
$(-1,902) (-43,222) - - $2,427 365 $(-1,902)
(-43,222)
kWh
-
-
kW-months/year
$2,427
365
MMBtu
TOTAL RECOMMENDED Savings:
$60,539
Cost:
$118,066
$24,961 568,710 $6,489 500 $29,089 4,499 $24,961
568,710
kWh
$6,489
500
kW-months/year
$29,089
4,499
MMBtu
TOTAL IMPLEMENTED Savings:
$52,993
Cost:
$75,479
$17,649 402,134 $6,255 482 $29,089 4,499 $17,649
402,134
kWh
$6,255
482
kW-months/year
$29,089
4,499
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas