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IAC Assessment: IA0449
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IAC Assessment: IA0449
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IAC Center Iowa State University
Assessment Year 2010
Principal Product Truck Bodies
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3713 - Truck And Bus Bodies
Sales $10,000,000-$50,000,000
# of Employees 222
Plant Area (Sq.Ft.) 200,000
Annual Production 8,061 Pieces
Production Hrs. Annual 2,000
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $149,877 4,384,538 kWh $0.03
Electricity Demand $72,550 12,228 kW-months/year $5.93
Natural Gas $333,708 35,764 MMBtu $9.33
TOTAL ENERGY COSTS $556,135
RECOMMENDED SAVINGS* $39,939 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,340
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$13,384
Cost:
$500
$1,424 41,627 - - $11,960 1,282 $1,424
41,627
kWh
-
-
kW-months/year
$11,960
1,282
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,171
Cost:
$500
$574 16,785 $597 101 - - $574
16,785
kWh
$597
101
kW-months/year
-
-
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,181
Cost:
$650
- - - - $2,181 234 -
-
kWh
-
-
kW-months/year
$2,181
234
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,025
Cost:
$28,980
$5,097 149,040 $3,928 663 - - $5,097
149,040
kWh
$3,928
663
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$229
Cost:
$1,199
$129 3,780 $100 17 - - $129
3,780
kWh
$100
17
kW-months/year
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,734
Cost:
$1,910
- - - - $5,734 640 -
-
kWh
-
-
kW-months/year
$5,734
640
MMBtu
07: 2.2514 COVER OPEN TANKS Savings:
$8,215
Cost:
$6,350
- - - - $8,215 820 -
-
kWh
-
-
kW-months/year
$8,215
820
MMBtu
TOTAL RECOMMENDED Savings:
$39,939
Cost:
$40,089
$7,224 211,232 $4,625 781 $28,090 2,976 $7,224
211,232
kWh
$4,625
781
kW-months/year
$28,090
2,976
MMBtu
TOTAL IMPLEMENTED Savings:
$18,340
Cost:
$33,239
$5,800 169,605 $4,625 781 $7,915 874 $5,800
169,605
kWh
$4,625
781
kW-months/year
$7,915
874
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas