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IAC Assessment: IA0450
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IAC Assessment: IA0450
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IAC Center Iowa State University
Assessment Year 2010
Principal Product Hand cleaners & Wipes
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2899 - Chemical Preparations, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 175,000
Annual Production 4,000 Tons
Production Hrs. Annual 2,080
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,751 2,155,600 kWh $0.05
Electricity Demand $66,532 8,064 kW-months/year $8.25
Natural Gas $80,820 15,153 MMBtu $5.33
TOTAL ENERGY COSTS $252,496
RECOMMENDED SAVINGS* $25,831 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,526
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,207
Cost:
$29,505
$3,553 76,544 $3,654 442 - - - - - - $3,553
76,544
kWh
$3,654
442
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,373
Cost:
$3,784
$677 14,495 $696 84 - - - - - - $677
14,495
kWh
$696
84
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$888
Cost:
$2,230
$888 19,134 - - - - - - - - $888
19,134
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,759
Cost:
$660
- - - - - - $1,759 330 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,759
330
MMBtu
-
-
Tgal
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,496
Cost:
$20
$642 13,832 $854 103 - - - - - - $642
13,832
kWh
$854
103
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,382
Cost:
$250
$2,160 46,550 $2,222 269 - - - - - - $2,160
46,550
kWh
$2,222
269
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
07: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$180
Cost:
$150
$180 3,979 - - - - - - - - $180
3,979
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
08: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$711
Cost:
$500
$227 4,888 $484 57 - - - - - - $227
4,888
kWh
$484
57
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
09: 3.4155 METER WASTE WATER Savings:
$794
Cost:
$1,000
- - - - - - - - $794 224,289 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$794
224,289
Tgal
10: 2.7314 REDUCE VENTILATION AIR Savings:
$4,542
Cost:
$2,000
$1,951 42,056 - - - - $2,591 486 - - $1,951
42,056
kWh
-
-
kW-months/year
-
-
$
$2,591
486
MMBtu
-
-
Tgal
11: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,499
Cost:
$12,951
- - - - $2,499 - - - - - -
-
kWh
-
-
kW-months/year
$2,499
-
$
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$25,831
Cost:
$53,050
$10,278 221,478 $7,910 955 $2,499 - $4,350 816 $794 224,289 $10,278
221,478
kWh
$7,910
955
kW-months/year
$2,499
-
$
$4,350
816
MMBtu
$794
224,289
Tgal
TOTAL IMPLEMENTED Savings:
$15,526
Cost:
$35,939
$8,100 174,534 $7,426 898 - - - - - - $8,100
174,534
kWh
$7,426
898
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal