IAC logo
IAC Assessment: IA0455
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0455
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 2010
Principal Product Fishing Tackle
NAICS 339920 - Sporting and Athletic Goods Manufacturing
SIC 3949 - Sporting And Athletic Goods, Nec
Sales $100,000,000-$500,000,000
# of Employees 428
Plant Area (Sq.Ft.) 345,000
Annual Production 12,000,000 Pieces
Production Hrs. Annual 7,488
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $475,315 12,077,706 kWh $0.04
Electricity Demand $248,256 22,994 kW-months/year $10.80
Natural Gas $387,160 41,721 MMBtu $9.28
TOTAL ENERGY COSTS $1,110,731
RECOMMENDED SAVINGS* $60,571 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,089
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$11,148
Cost:
$1,000
- - - - $11,148 1,254 -
-
kWh
-
-
kW-months/year
$11,148
1,254
MMBtu
02: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$2,026
Cost:
$620
- - - - $2,026 228 -
-
kWh
-
-
kW-months/year
$2,026
228
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$562
Cost:
$14
$530 13,478 $32 3 - - $530
13,478
kWh
$32
3
kW-months/year
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,132
Cost:
$14
$1,089 27,706 $43 4 - - $1,089
27,706
kWh
$43
4
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,112
Cost:
$240
$3,004 76,454 $108 10 - - $3,004
76,454
kWh
$108
10
kW-months/year
-
-
MMBtu
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,817
Cost:
$3,837
$3,677 93,570 $140 13 - - $3,677
93,570
kWh
$140
13
kW-months/year
-
-
MMBtu
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$165
Cost:
$112
$154 3,960 $11 1 - - $154
3,960
kWh
$11
1
kW-months/year
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,632
Cost:
$9,702
$6,632 168,776 - - - - $6,632
168,776
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,331
Cost:
$3,960
$1,331 33,889 - - - - $1,331
33,889
kWh
-
-
kW-months/year
-
-
MMBtu
10: 2.7316 CENTRALIZE CONTROL OF EXHAUST FANS TO ENSURE THEIR SHUTDOWN, OR ESTABLISH PROGRAM TO ENSURE MANUAL SHUTDOWN Savings:
$28,440
Cost:
$1,320
- - - - $28,440 3,200 -
-
kWh
-
-
kW-months/year
$28,440
3,200
MMBtu
11: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$1,067
Cost:
$2,556
- - - - $1,067 120 -
-
kWh
-
-
kW-months/year
$1,067
120
MMBtu
12: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,138
Cost:
$4,417
- - - - $1,138 128 -
-
kWh
-
-
kW-months/year
$1,138
128
MMBtu
TOTAL RECOMMENDED Savings:
$60,571
Cost:
$27,792
$16,417 417,833 $335 31 $43,819 4,930 $16,417
417,833
kWh
$335
31
kW-months/year
$43,819
4,930
MMBtu
TOTAL IMPLEMENTED Savings:
$24,089
Cost:
$19,445
$11,651 296,557 $151 14 $12,286 1,382 $11,651
296,557
kWh
$151
14
kW-months/year
$12,286
1,382
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas