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IAC Assessment: IA0462
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IAC Assessment: IA0462
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IAC Center Iowa State University
Assessment Year 2011
Principal Product Aseptically Packaged Products
NAICS 311999 - All Other Miscellaneous Food Manufacturing
SIC 2032 - Canned Specialties
Sales $50,000,000-$100,000,000
# of Employees 112
Plant Area (Sq.Ft.) 171,000
Annual Production 90,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $364,113 6,865,806 kWh $0.05
Electricity Demand $159,217 36,690 kW-months/year $4.34
Natural Gas $820,110 145,580 MMBtu $5.63
TOTAL ENERGY COSTS $1,343,440
RECOMMENDED SAVINGS* $137,352 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,158
Cost:
$15,702
$8,502 160,400 $1,656 386 - - $8,502
160,400
kWh
$1,656
386
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,704
Cost:
$16,590
$10,179 192,020 $1,525 273 - - $10,179
192,020
kWh
$1,525
273
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,818
Cost:
$1,530
$2,818 53,153 - - - - $2,818
53,153
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$59,656
Cost:
$20,000
$59,656 1,125,600 - - - - $59,656
1,125,600
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$15,983
Cost:
$25,000
- - - - $15,983 2,844 -
-
kWh
-
-
kW-months/year
$15,983
2,844
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,698
Cost:
$240
$1,208 22,800 $490 114 - - $1,208
22,800
kWh
$490
114
kW-months/year
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,593
Cost:
$250
$6,689 126,216 $904 211 - - $6,689
126,216
kWh
$904
211
kW-months/year
-
-
MMBtu
08: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$22,774
Cost:
$1,500
$22,774 429,696 - - - - $22,774
429,696
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$3,450
Cost:
$1,000
- - - - $3,450 614 -
-
kWh
-
-
kW-months/year
$3,450
614
MMBtu
10: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,518
Cost:
$200
$1,518 28,646 - - - - $1,518
28,646
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$137,352
Cost:
$82,012
$113,344 2,138,531 $4,575 984 $19,433 3,458 $113,344
2,138,531
kWh
$4,575
984
kW-months/year
$19,433
3,458
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas