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IAC Assessment: IA0472
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IAC Assessment: IA0472
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IAC Center Iowa State University
Assessment Year 2011
Principal Product Hydraulic Cylinders
NAICS 333995 - Fluid Power Cylinder and Actuator Manufacturing
SIC 3593 - Fluid Power Cylinders & Actuators
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 305,000
Annual Production 5,000 Pieces
Production Hrs. Annual 4,040
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $228,001 6,384,850 kWh $0.04
Electricity Demand $108,453 32,376 kW-months/year $3.35
Electricity Fees $9,684 - $ -
Natural Gas $116,569 18,849 MMBtu $6.18
TOTAL ENERGY COSTS $462,707
RECOMMENDED SAVINGS* $39,348 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,979
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,238
Cost:
$9,000
$2,474 69,694 $764 228 - - $2,474
69,694
kWh
$764
228
kW-months/year
-
-
MMBtu
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$18,811
Cost:
$15,000
- - - - $18,811 3,044 -
-
kWh
-
-
kW-months/year
$18,811
3,044
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,302
Cost:
$420
$4,221 119,028 $1,081 323 - - $4,221
119,028
kWh
$1,081
323
kW-months/year
-
-
MMBtu
04: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$1,084
Cost:
$358
$866 24,350 $218 67 - - $866
24,350
kWh
$218
67
kW-months/year
-
-
MMBtu
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,002
Cost:
$3,600
- - - - $1,002 162 -
-
kWh
-
-
kW-months/year
$1,002
162
MMBtu
06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$3,318
Cost:
$12,000
- - - - $3,318 537 -
-
kWh
-
-
kW-months/year
$3,318
537
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,172
Cost:
$10,141
$4,912 138,346 $1,260 376 - - $4,912
138,346
kWh
$1,260
376
kW-months/year
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$421
Cost:
$1,228
$421 11,894 - - - - $421
11,894
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$39,348
Cost:
$51,747
$12,894 363,312 $3,323 994 $23,131 3,743 $12,894
363,312
kWh
$3,323
994
kW-months/year
$23,131
3,743
MMBtu
TOTAL IMPLEMENTED Savings:
$12,979
Cost:
$12,147
$10,420 293,618 $2,559 766 - - $10,420
293,618
kWh
$2,559
766
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas