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IAC Assessment: IA0475
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IAC Assessment: IA0475
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IAC Center Iowa State University
Assessment Year 2012
Principal Product hydraulic motors and steering units
NAICS 336330 - Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 244
Plant Area (Sq.Ft.) 233,000
Annual Production 500,000 Pieces
Production Hrs. Annual 7,200
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $800,491 16,360,376 kWh $0.05
Electricity Demand $271,794 33,366 kW-months/year $8.15
Electricity Fees $103,252 - $ -
Natural Gas $79,030 13,857 MMBtu $5.70
TOTAL ENERGY COSTS $1,254,567
RECOMMENDED SAVINGS* $20,331 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,392
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,055
Cost:
$1,160
$1,055 21,583 - - - - $1,055
21,583
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,377
Cost:
$235
$997 20,390 $380 47 - - $997
20,390
kWh
$380
47
kW-months/year
-
-
MMBtu
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,726
Cost:
$240
$3,726 76,200 - - - - $3,726
76,200
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,097
Cost:
$1,375
- - - - $1,097 193 -
-
kWh
-
-
kW-months/year
$1,097
193
MMBtu
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$960
Cost:
$433
$960 19,200 - - - - $960
19,200
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,229
Cost:
$16,000
- - - - $2,229 391 -
-
kWh
-
-
kW-months/year
$2,229
391
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,517
Cost:
$550
$2,641 53,879 $876 119 - - $2,641
53,879
kWh
$876
119
kW-months/year
-
-
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,902
Cost:
$4,500
- - - - $4,902 860 -
-
kWh
-
-
kW-months/year
$4,902
860
MMBtu
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,468
Cost:
$160
$1,160 23,731 $308 38 - - $1,160
23,731
kWh
$308
38
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$20,331
Cost:
$24,653
$10,539 214,983 $1,564 205 $8,228 1,444 $10,539
214,983
kWh
$1,564
205
kW-months/year
$8,228
1,444
MMBtu
TOTAL IMPLEMENTED Savings:
$3,392
Cost:
$1,828
$3,012 61,173 $380 47 - - $3,012
61,173
kWh
$380
47
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas