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IAC Assessment: IA0478
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IAC Assessment: IA0478
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IAC Center Iowa State University
Assessment Year 2012
Principal Product paper packaging
NAICS 322121 - Paper (except Newsprint) Mills
SIC 2621 - Paper Mills
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 65,000
Annual Production 1,000 Tons
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $79,541 2,254,700 kWh $0.04
Electricity Demand $74,280 5,139 kW-months/year $14.45
Electricity Fees $2,288 - $ -
Natural Gas $73,725 12,118 MMBtu $6.08
TOTAL ENERGY COSTS $229,834
RECOMMENDED SAVINGS* $30,020 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$12,154
Cost:
$9,240
$6,853 194,688 $5,301 374 - - $6,853
194,688
kWh
$5,301
374
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,014
Cost:
$238
$655 18,572 $359 25 - - $655
18,572
kWh
$359
25
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,168
Cost:
$10,706
$4,042 114,816 $3,126 221 - - $4,042
114,816
kWh
$3,126
221
kW-months/year
-
-
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,246
Cost:
$164
$698 19,824 $548 38 - - $698
19,824
kWh
$548
38
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,757
Cost:
$5,400
$1,757 49,920 - - - - $1,757
49,920
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,452
Cost:
$500
- - - - $1,452 203 -
-
kWh
-
-
kW-months/year
$1,452
203
MMBtu
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,043
Cost:
$25
$668 18,980 $375 26 - - $668
18,980
kWh
$375
26
kW-months/year
-
-
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,521
Cost:
$540
$1,960 55,695 $1,561 108 - - $1,960
55,695
kWh
$1,561
108
kW-months/year
-
-
MMBtu
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$665
Cost:
$50
$359 10,216 $306 22 - - $359
10,216
kWh
$306
22
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$30,020
Cost:
$26,863
$16,992 482,711 $11,576 814 $1,452 203 $16,992
482,711
kWh
$11,576
814
kW-months/year
$1,452
203
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas