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IAC Assessment: IA0486
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IAC Assessment: IA0486
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IAC Center Iowa State University
Assessment Year 2012
Principal Product Pre painted metal building components
NAICS 332313 - Plate Work Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 45
Plant Area (Sq.Ft.) 85,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 2,125
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $31,212 638,360 kWh $0.05
Electricity Demand $25,202 3,962 kW-months/year $6.36
Natural Gas $29,720 5,419 MMBtu $5.48
TOTAL ENERGY COSTS $86,134
RECOMMENDED SAVINGS* $11,128 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,224
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$904
Cost:
$2,721
$521 10,646 $383 61 - - - - $521
10,646
kWh
$383
61
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$415
Cost:
$350
- - - - $415 75 - - -
-
kWh
-
-
kW-months/year
$415
75
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$362
Cost:
$420
$207 4,232 $155 24 - - - - $207
4,232
kWh
$155
24
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$462
Cost:
$448
$266 5,448 $196 31 - - - - $266
5,448
kWh
$196
31
kW-months/year
-
-
MMBtu
-
-
$
05: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$8,985
Cost:
$8,186
$36 744 - - $199 36 $8,750 - $36
744
kWh
-
-
kW-months/year
$199
36
MMBtu
$8,750
-
$
TOTAL RECOMMENDED Savings:
$11,128
Cost:
$12,125
$1,030 21,070 $734 116 $614 111 $8,750 - $1,030
21,070
kWh
$734
116
kW-months/year
$614
111
MMBtu
$8,750
-
$
TOTAL IMPLEMENTED Savings:
$10,224
Cost:
$9,404
$509 10,424 $351 55 $614 111 $8,750 - $509
10,424
kWh
$351
55
kW-months/year
$614
111
MMBtu
$8,750
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes