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IAC Assessment: IA0487
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IAC Assessment: IA0487
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IAC Center Iowa State University
Assessment Year 2012
Principal Product Agricultural Equipment
NAICS 333111 - Farm Machinery and Equipment Manufacturing
SIC 3523 - Farm Machinery And Equipment
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 250,000
Annual Production 12,500,000 Pounds
Production Hrs. Annual 4,000
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $142,170 4,151,496 kWh $0.03
Electricity Demand $40,455 13,100 kW-months/year $3.09
Natural Gas $86,848 18,418 MMBtu $4.72
TOTAL ENERGY COSTS $269,473
RECOMMENDED SAVINGS* $33,627 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,119
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,612
Cost:
$72,410
$13,856 405,200 $3,756 1,216 $13,856
405,200
kWh
$3,756
1,216
kW-months/year
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,511
Cost:
$19,201
$5,910 172,800 $1,601 518 $5,910
172,800
kWh
$1,601
518
kW-months/year
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,110
Cost:
$6,400
$3,110 90,961 - - $3,110
90,961
kWh
-
-
kW-months/year
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$856
Cost:
$331
$760 22,102 $96 31 $760
22,102
kWh
$96
31
kW-months/year
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$398
Cost:
$250
$398 11,641 - - $398
11,641
kWh
-
-
kW-months/year
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,490
Cost:
$6,000
$2,490 72,768 - - $2,490
72,768
kWh
-
-
kW-months/year
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,650
Cost:
$35
$1,465 42,840 $185 60 $1,465
42,840
kWh
$185
60
kW-months/year
TOTAL RECOMMENDED Savings:
$33,627
Cost:
$104,627
$27,989 818,312 $5,638 1,825 $27,989
818,312
kWh
$5,638
1,825
kW-months/year
TOTAL IMPLEMENTED Savings:
$30,119
Cost:
$97,977
$24,481 715,710 $5,638 1,825 $24,481
715,710
kWh
$5,638
1,825
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand