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IAC Assessment: IA0489
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IAC Assessment: IA0489
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IAC Center Iowa State University
Assessment Year 2012
Principal Product welded wire fabric
NAICS 331222 - Steel Wire Drawing
SIC 3315 - Steel Wire And Related Products
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 180,000
Annual Production 50,000 Tons
Production Hrs. Annual 6,120
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $349,217 10,924,200 kWh $0.03
Electricity Demand $223,735 24,592 kW-months/year $9.10
Electricity Fees $27,820 - $ -
Natural Gas $264,387 71,904 MMBtu $3.68
TOTAL ENERGY COSTS $865,159
RECOMMENDED SAVINGS* $39,218 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,082
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,668
Cost:
$385
$1,051 32,639 $617 67 - - $1,051
32,639
kWh
$617
67
kW-months/year
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$336
Cost:
$298
$336 10,416 - - - - $336
10,416
kWh
-
-
kW-months/year
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,582
Cost:
$12,659
$2,937 91,188 $1,645 179 - - $2,937
91,188
kWh
$1,645
179
kW-months/year
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,978
Cost:
$13,325
$7,285 226,215 $2,693 293 - - $7,285
226,215
kWh
$2,693
293
kW-months/year
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,029
Cost:
$532
$2,580 80,046 $1,449 157 - - $2,580
80,046
kWh
$1,449
157
kW-months/year
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,423
Cost:
$1,091
$2,854 88,604 $1,569 191 - - $2,854
88,604
kWh
$1,569
191
kW-months/year
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,468
Cost:
$3,237
- - - - $8,468 - -
-
kWh
-
-
kW-months/year
$8,468
-
$
08: 2.7314 REDUCE VENTILATION AIR Savings:
$5,734
Cost:
$1,725
$3,675 114,138 $2,059 224 - - $3,675
114,138
kWh
$2,059
224
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$39,218
Cost:
$33,252
$20,718 643,246 $10,032 1,111 $8,468 - $20,718
643,246
kWh
$10,032
1,111
kW-months/year
$8,468
-
$
TOTAL IMPLEMENTED Savings:
$29,082
Cost:
$29,630
$19,667 610,607 $9,415 1,043 - - $19,667
610,607
kWh
$9,415
1,043
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees