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IAC Assessment: IA0495
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IAC Assessment: IA0495
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IAC Center Iowa State University
Assessment Year 2013
Principal Product Frozen Pasta
NAICS 311824 - Dry Pasta, Dough, and Flour Mixes Manufacturing from Purchased Flour
SIC 2098 - Macaroni And Spaghetti
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 100,000
Annual Production 65,000,000 Pounds
Production Hrs. Annual 7,976
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $309,628 10,486,390 kWh $0.03
Electricity Demand $126,459 27,997 kW-months/year $4.52
Natural Gas $296,873 72,135 MMBtu $4.12
TOTAL ENERGY COSTS $732,960
RECOMMENDED SAVINGS* $8,711 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,088
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,154
Cost:
$13,790
$2,564 86,939 $590 131 - - $2,564
86,939
kWh
$590
131
kW-months/year
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$189
Cost:
$612
$189 6,391 - - - - $189
6,391
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,071
Cost:
$741
$871 29,511 $200 44 - - $871
29,511
kWh
$200
44
kW-months/year
-
-
MMBtu
04: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$623
Cost:
$350
- - - - $623 151 -
-
kWh
-
-
kW-months/year
$623
151
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$853
Cost:
$500
$853 28,913 - - - - $853
28,913
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$106
Cost:
$35
$106 3,589 - - - - $106
3,589
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,715
Cost:
$11,000
- - - - $2,715 659 -
-
kWh
-
-
kW-months/year
$2,715
659
MMBtu
TOTAL RECOMMENDED Savings:
$8,711
Cost:
$27,028
$4,583 155,343 $790 175 $3,338 810 $4,583
155,343
kWh
$790
175
kW-months/year
$3,338
810
MMBtu
TOTAL IMPLEMENTED Savings:
$8,088
Cost:
$26,678
$4,583 155,343 $790 175 $2,715 659 $4,583
155,343
kWh
$790
175
kW-months/year
$2,715
659
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas