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IAC Assessment: IA0496
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IAC Assessment: IA0496
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IAC Center Iowa State University
Assessment Year 2013
Principal Product envelopes
NAICS 322230 - Stationery Product Manufacturing
SIC 2677 - Envelopes
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 88,000
Annual Production 2,000,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $186,300 5,865,000 kWh $0.03
Electricity Demand $63,478 10,243 kW-months/year $6.20
Electricity Fees $11,326 - $ -
Natural Gas $13,422 2,206 MMBtu $6.08
TOTAL ENERGY COSTS $274,526
RECOMMENDED SAVINGS* $38,230 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,210
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$30,064
Cost:
$35,700
$14,785 467,872 $3,940 641 $11,340 - $14,785
467,872
kWh
$3,940
641
kW-months/year
$11,340
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$649
Cost:
$300
$516 16,210 $133 23 - - $516
16,210
kWh
$133
23
kW-months/year
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,544
Cost:
$2,000
$2,348 74,302 $196 34 - - $2,348
74,302
kWh
$196
34
kW-months/year
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,214
Cost:
$4,030
$1,214 38,404 - - - - $1,214
38,404
kWh
-
-
kW-months/year
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$561
Cost:
$35
$443 14,016 $118 19 - - $443
14,016
kWh
$118
19
kW-months/year
-
-
$
06: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$3,198
Cost:
$6,000
$3,198 101,206 - - - - $3,198
101,206
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$38,230
Cost:
$48,065
$22,504 712,010 $4,387 717 $11,340 - $22,504
712,010
kWh
$4,387
717
kW-months/year
$11,340
-
$
TOTAL IMPLEMENTED Savings:
$1,210
Cost:
$335
$959 30,226 $251 42 - - $959
30,226
kWh
$251
42
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes