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IAC Assessment: IA0497
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IAC Assessment: IA0497
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IAC Center Iowa State University
Assessment Year 2013
Principal Product Fan clutches
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3519 - Internal Combustion Engines, Nec
Sales $100,000,000-$500,000,000
# of Employees 188
Plant Area (Sq.Ft.) 155,000
Annual Production 250,000 Pieces
Production Hrs. Annual 5,980
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $333,169 7,010,180 kWh $0.05
Electricity Demand $148,253 16,884 kW-months/year $8.78
LPG $45,951 3,320 MMBtu $13.84
TOTAL ENERGY COSTS $527,373
RECOMMENDED SAVINGS* $50,524 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,605
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Electricity Usage Electricity Demand LPG
$ kWh $ kW-months/year $ MMBtu
01: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$19,923
Cost:
$46,094
$14,544 306,176 $5,379 614 - - $14,544
306,176
kWh
$5,379
614
kW-months/year
-
-
MMBtu
02: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$1,463
Cost:
$2,391
$1,068 22,485 $395 45 - - $1,068
22,485
kWh
$395
45
kW-months/year
-
-
MMBtu
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,575
Cost:
$3,675
$3,340 70,325 $1,235 141 - - $3,340
70,325
kWh
$1,235
141
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,214
Cost:
$1,720
$3,077 64,774 $1,137 130 - - $3,077
64,774
kWh
$1,137
130
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,881
Cost:
$4,000
$8,681 182,505 $3,200 366 - - $8,681
182,505
kWh
$3,200
366
kW-months/year
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,468
Cost:
$1,500
- - - - $1,468 106 -
-
kWh
-
-
kW-months/year
$1,468
106
MMBtu
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$7,000
Cost:
$7,560
$7,000 147,526 - - - - $7,000
147,526
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$50,524
Cost:
$66,940
$37,710 793,791 $11,346 1,297 $1,468 106 $37,710
793,791
kWh
$11,346
1,297
kW-months/year
$1,468
106
MMBtu
TOTAL IMPLEMENTED Savings:
$25,605
Cost:
$49,314
$17,621 370,950 $6,516 744 $1,468 106 $17,621
370,950
kWh
$6,516
744
kW-months/year
$1,468
106
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand LPG Electricity Usage Electricity Demand LPG